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Aussieveedubbers

1963 ragtop beetle project - gone to a new home

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Dasdubber DAS Resto Haus

5,746 posts · joined Aug 2002 ·

#246534
They changed the plan slightly and routed the 3/4 side primaries next to the axle rather than up and over it. All primaries are 36 inches in length (only one varied by 1/4inch). By this arvo or tomorrow morning they will have finished the 4 into 1 collector and routed it into the muffler.

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Dasdubber DAS Resto Haus

5,746 posts · joined Aug 2002 ·

#246536
Pipework is all mild steel which will be HPC'ed. But from the flange (after 4:1 collector is made) onwards (including muffler) is stainless steel....pretty eh?

These brackets are to support the muffler but will be beefed up by exhaust shop before they are done.

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Dasdubber DAS Resto Haus

5,746 posts · joined Aug 2002 ·

#246537
Shot from the front - most of ground clearance has been maintained which is great. Heat proof sheeting will be applied to muffler to protect the fibreglass breast plate under crank pulley.

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Dasdubber DAS Resto Haus

5,746 posts · joined Aug 2002 ·

#246539
Finally a sneak preview of what the exhaust pipes will look like...I wanted some little dump pipes that will look something like this (in stainless too). Stay tuned for next updates.

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barls Administrator Causer of Chaos and Mayhem

9,476 posts · joined Jun 2004 ·

#246555
i cannot wait
“We all pay for life with death, so everything in between should be free.” Bill Hicks
the chaos project - click me

bugboymatt Custom Title Time!

1,405 posts · joined Aug 2002 ·

#246557
Mate, coming along nice !
Da Time For The Aircooled Revolution Is Upon US.
Brothers & Sisters Lets Hit The Streets, Roll As One. And Feel The Power Of The Aircooled Storm.

koolkarmakombi enkarmarising

2,078 posts · joined Jun 2003 ·

#246886
I cannot find an emicon for droooool. Mrs Das must have some patience and projects of her own!

kkk

Dasdubber DAS Resto Haus

5,746 posts · joined Aug 2002 ·

#246923
Luckily Mrs Das is my high-school sweet-heart so she has known veedub projects were part of the deal since day 1!! Although she doesn't necessarily share the same enthusiasm (don't get me wrong, she does love veedubs)...she is very understanding and forgiving! I am very lucky.

I pick up the car in a couple of hours so will update more pics later today. :blush

[Edited on 16-10-2004 by Dasdubber]
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Dasdubber DAS Resto Haus

5,746 posts · joined Aug 2002 ·

#247191
Exhaust system is finished - was out of the car when I arrived at the shop so snapped some pics before the pipes are to be sent off for HPC'ing.

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Dasdubber DAS Resto Haus

5,746 posts · joined Aug 2002 ·

#247192
Another shot of the complete system - I can't praise Custom Exhaust Specialists enough on their workmanship...it was exactly what I requested.

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Dasdubber DAS Resto Haus

5,746 posts · joined Aug 2002 ·

#247194
Side view - upon closer inspection the guys determined more reinforcing to the muffler brackets was not required as it was held very securely with the brackets as seen in the pics.

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Dasdubber DAS Resto Haus

5,746 posts · joined Aug 2002 ·

#247196
This is where all the time (and $$) was for the muffler that was fabricated from scratch in stainless steel - the half moon cutout was required to clear the breast plate (crank pulley section). All up it took 2 days for them to complete the muffler alone (ouch $). My motto is always buy once and cry once (for best quality as possible)....I hate forking out good money for $hit products or services.

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Dasdubber DAS Resto Haus

5,746 posts · joined Aug 2002 ·

#247200
After leaving the exhaust shop, did a bit more fine tuning of the guards - laid down a guide coat (mist of matt black spray can stuff).

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Dasdubber DAS Resto Haus

5,746 posts · joined Aug 2002 ·

#247204
Last coat of high build primer finally is on - this will be lightly rubber back just before the colour goes on! (yeeharr...can't wait for that day)

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Dasdubber DAS Resto Haus

5,746 posts · joined Aug 2002 ·

#247210
Here is the money pit as it stands today - just the right amount of negative camber (for my likes anyway).

On the left you can see what has been keeping us busy (along with the dub)....new concrete retaining walls all across the front yard in readiness for double carport (some day - just can't wait for the new driveway).

[Edited on 16-10-2004 by Dasdubber]

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Dasdubber DAS Resto Haus

5,746 posts · joined Aug 2002 ·

#247211
Once the guards dried, bolted them up rather than having them sitting around on the floor etc. Also will be used to figure out how much to narrow beam...width of spacers etc. (more ouch $).

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Dasdubber DAS Resto Haus

5,746 posts · joined Aug 2002 ·

#247216
Well its looking like a car again - doors bolted up temporarily to check fit (again). Bonnet will probably go on tomorrow if I get time. So thats it for another day. :o

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warb gimme some butter im on a roll.....

1,983 posts · joined May 2003 ·

#247241
love the updates, like everyone, looks sweet...

pyr0 flame-on

4,457 posts · joined Mar 2003 ·

#247256
the updates are sweet as i love following this ones progress 🙂
Founding member of the C'town Rat-Pack

Dasdubber DAS Resto Haus

5,746 posts · joined Aug 2002 ·

#247695
Started fiddling with the engine bay today...nice change from body work! Cut the first bit of braided s/s fuel line and fitted it (firewall to regulator). Obviously this will all be coming out again before paint goes down.

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Dasdubber DAS Resto Haus

5,746 posts · joined Aug 2002 ·

#247701
Wide angle shot showing oil lines in place, oil temp/pressure sender relocation braided line etc.

Was going to put carbs in to cut the fuel line from reg to carbs but manifolds are away being HPC'ed with exhaust so that will have to wait.

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Dasdubber DAS Resto Haus

5,746 posts · joined Aug 2002 ·

#247707
As stated before, the forward-most cooling "tin" piece will be painted (still in primer) after some more holes are drilled to route the -10 breather lines (braided s/s) from valve covers up to custom breather box (yet to be constructed from s/s as well).

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Dasdubber DAS Resto Haus

5,746 posts · joined Aug 2002 ·

#247711
Its all in the details so they say....here is a bit of billet aluminium that I cut, shaped and polished to cover the holes the oil lines go through in the shroud. Took bloody ages but worth it (in my opinion anyway!). Not too bad for hand work, if only I had access to a CNC machine workshop :thumb

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XXX-1.8T Bishop of Volkswagenism

3,113 posts · joined Oct 2002 ·

#247737
man i cant wait till its finished how long left:cry