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1967 Split Window Panel

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BenettonVW Administrator AVD Forum Founder

3,125 posts · joined Aug 2002 ·

#290258
And finally, the rear hatch. Glass out, back to metal, then etch primed. Probably put the latch back in and put it back on for the short term at least.

Thanks to Steve again for his help!

P.S. Don't take pics with bog dust and crap floating around in the air..

Peace out.

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bugboymatt Custom Title Time!

1,405 posts · joined Aug 2002 ·

#290269
Always good to see progress shots.
Looking good Jim.
Da Time For The Aircooled Revolution Is Upon US.
Brothers & Sisters Lets Hit The Streets, Roll As One. And Feel The Power Of The Aircooled Storm.

sikdub Wolfsburg Wizard

571 posts · joined Aug 2002 ·

#290410
No drama man, where else would i have been anyways 😎
Steve

Grey 57 Old Grey Cruiser

2,937 posts · joined Aug 2002 ·

#290416
coming along nicely Jim.

Stealth Ich Leibe mein Kastenwagen!

1,021 posts · joined Aug 2002 ·

#290505
Good work man 😎 Well done

STEALTH

robnjo Veteran Volks Folk

2,082 posts · joined Sep 2003 ·

#290952
so what is On the angle grinder that you use to take back to bare metal?

BenettonVW Administrator AVD Forum Founder

3,125 posts · joined Aug 2002 ·

#290994
It's what they call a 'Flap disc'. Got it from Bunnings or any hardware store. It is an attachment for the grinder, with varying grit compounds. A good thing, but not cheap. Bout $10-$11 per disc.

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11CAB If ya got it....Baja it

4,674 posts · joined Aug 2002 ·

#290999
They generally last a fair while tho , so they are worth it
65 Meyers Manx
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57kombi Hannover Elder

2,544 posts · joined Aug 2002 ·

#291069
Jim
You might have to start buying them in bulk when you get to the roof.

Keep up the good work, IT WILL END EVENTUALLY.

And you will be able to have a day without old paint dust all over you.

Cheers
Dave

PHAT BUG Dave says Bini's a fool

1,698 posts · joined May 2003 ·

#291071
Lookin good Jimbo, what grit discs are you using?

BenettonVW Administrator AVD Forum Founder

3,125 posts · joined Aug 2002 ·

#291121
Thanks guys. Vary them Rhett, pending the panels we are working on.. Either 40, 60, or 80.

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robnjo Veteran Volks Folk

2,082 posts · joined Sep 2003 ·

#291770
will you use them inside the bus aswell?
am still tossing up sandblast or dip ect
or have ago myself.
thanks for the info

BenettonVW Administrator AVD Forum Founder

3,125 posts · joined Aug 2002 ·

#291980
Haven't got to the inside yet Rob, but I can't imagine changing methods at this stage. Looking back, if I had the money, I would probably bead or sand blast it, as long as it wasn't going to create the heat that would warp panels, and I have heard that this can/ does occur.
Dipping.. Not sure.. Don't know that much about that, as I don't know of any places it could've been dipped around here, but thats probably costy too.. Whilst thorough, maybe it would be too thorough, and you would be able to properly rustproof all of the areas that the dipping would cover.. I dunno.. I am thinking out aloud.

Hope this helps.

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Unity-28 TOO LOW? NEVER

1,742 posts · joined Nov 2002 ·

#291983
Jim, sandblasting gets hot and warps the panels especially on a bus, but media blasting of walnut shell blasting shouldnt. But they are both real expensive....Its starting to look the goods mate, keep it up.

N!

62deluxe Custom Title Time!

1,718 posts · joined Nov 2002 ·

#292063
Hey jim try some trade shops for the discs, they are usually about half the price. I went through heaps doin' the bug!:thumb

PHAT BUG Dave says Bini's a fool

1,698 posts · joined May 2003 ·

#292075
Jim i can get you as many 40grit discs as you need just let me know😉

helbus Administrator Mad fabricator, paint and body

7,386 posts · joined Sep 2002 ·

#292090
I work in a trade outlet industrial tools and abrasives shop, and I can tell you, that if you buy in bulk you should always get a discount if you ask nicely. If someone buys one or two, we have to charge retail single price as it is breaking up a pack.

Flap discs come in boxes of 10 and retail for about $10-11 depending on size.
EJ22 into Bay Microbus - Finished project build thread- click on this spot here for info

BenettonVW Administrator AVD Forum Founder

3,125 posts · joined Aug 2002 ·

#292169
Jeez.. this all sounds heaps sweet..

Umm Rhett.. SWEET!! 100mm discs?

Peter, is that for the box or each? And 100mm obviously applies to you too.. That would be sweet.

Pete you are a body guru.. Is there anything that you would be doing differently to what I am doing or have done?

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kustomkool BEING KOOL AINT CHEAP

1,611 posts · joined Nov 2002 ·

#293128
Keepin busy great to see.

PHAT BUG Dave says Bini's a fool

1,698 posts · joined May 2003 ·

#293202
yeah 100mm, I'll get some for ya then?

BenettonVW Administrator AVD Forum Founder

3,125 posts · joined Aug 2002 ·

#293336
Sure mate, if u get em for the best price in the world, grab a handful, sure thing!!

Thats sweet.

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57kombi Hannover Elder

2,544 posts · joined Aug 2002 ·

#293344
Jim.
Some people have all the luck.
Wait till you get to the roof, it makes quite a dim, it amplifies the sound of the grinder.



Cheers
Dave

BenettonVW Administrator AVD Forum Founder

3,125 posts · joined Aug 2002 ·

#293460
Yeah Dave I was sitting back the other night having a look, thinking that is going to be a real prostitute.. Ah well..

Did you go bare metal?

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57kombi Hannover Elder

2,544 posts · joined Aug 2002 ·

#293508
All the way mate.

You can do it just flat, so in other words just sand it down so there is no ridges or oxidised paint, then hit it with the primer.
Most will tell you that if the old paint has been on for 50 years it aint coming off.

I would do it that way if I was doing one again.

Good Luck.

By the way, when I did the roof, I had neighbours coming out asking what the hell the noise was, so dont do it at night.

Cheers
Dave

BenettonVW Administrator AVD Forum Founder

3,125 posts · joined Aug 2002 ·

#297567
Quiet weekend, but learnt to weld.. 🙂

I said earlier about the jig and the tyres/ wheels being crap. Well I got some new ones, and spent Saturday putting em on. You'll probably notice the size difference.

Anyway, I had to do these mods with the bus still on it, and had constant visions of the bus sliding on the modified jack stands and falling off the whole thing altogether.. nightmares maybe.

First pic will probably tell you why. I jacked up the frame to be able to put the jack stands under it, not only for the additional height needed, but also for the room needed in addition to the height needed.. uhh.. I just needed it to move, okay?

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BenettonVW Administrator AVD Forum Founder

3,125 posts · joined Aug 2002 ·

#297572
The angle is exaggerated I know, but still.. there was angle..

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BenettonVW Administrator AVD Forum Founder

3,125 posts · joined Aug 2002 ·

#297581
Big new wheels.
These are heaps better.. Their own grease nipple for teh bearings and all.. Pretty serious gear. I was told they are worth $160..... EACH! Bugger that.

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BenettonVW Administrator AVD Forum Founder

3,125 posts · joined Aug 2002 ·

#297591
Thats about when my engineer buddy mate came over who knows how to weld and taught me a thing or two..

Here's his.. Not bad.. he he. 😉 (And him and his sparks in the background)

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BenettonVW Administrator AVD Forum Founder

3,125 posts · joined Aug 2002 ·

#297602
That was sweet. Today, moved it out and had a clean up..

Jig is pretty good now!

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