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Not enough room for passenger door - Not the sill PLS HELP! Piccy shown...

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foxy_fuchsia Insano Dub Head

803 posts · joined Mar 2005 ·

#378715
The passenger door on my 68 only just shuts atm and we haven't even replaced the rubbers yet! It probably has about 1mm of clearance between it and the sill (i think that's what it's called) :jesus When on the other side there are a good few mill's. I am worried that once it's painted and we go to put the door seals around, it won't be able to shut properly 🙁

Can anyone help, what can we do???

Foxy
xx

-------------It's not actually the sill, read below plsnn[ Edited on 2-7-2005 by foxy_fuchsia ]

Chewy Fahrvergnugen

889 posts · joined Jul 2004 ·

#378727
Adjust the striker plate outwards?
.

pod i`ve got to finish this thing one day

4,980 posts · joined Dec 2003 ·

#378729
wait till you put the new rubbers on 🙄, you will have more fun trying to get the doors to shut😂
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toplessbug Fahrvergnugen

879 posts · joined Aug 2002 ·

#378783
how are the hinges usually they are worn which allows the door to drop and no amount of wiggiling will fix that ..if the hinges are ok then have you replaced pan halves and lower door pillars? if so sometimes if your not careful the a pillar can move and needs to be pushed back to the right spot you can check this buy looking at the gap between the door and the b pillar when the door is nearly closed be sure to fix these probs before you paint cause you dont want to be pushing pillars around later

foxy_fuchsia Insano Dub Head

803 posts · joined Mar 2005 ·

#378985
I just found out it's not actually the sill. Its actually the part where the door catches. I don't know how to explain it so I have shown a piccy of what part it is below...

foxy_fuchsia Insano Dub Head

803 posts · joined Mar 2005 ·

#378986
I only had a pic of the drivers door so it is worse than this and only has about 1mm of clearance

VWCOOL 23 Windows of Awesome

5,158 posts · joined Jun 2003 ·

#379000
Have you rpelaced the door? Sometimes doosr from other years etc are a ittle bigger or smaller than the original, by a few mm. It's called 'manufacturing tolerance'. If the gap at the front edge of teh door (A pillar) is large, you may need to bend the hinges which is a job that requires experience
Pay your debts, CxxT

foxy_fuchsia Insano Dub Head

803 posts · joined Mar 2005 ·

#379046
Yeah we did actually replace the door with a later model one so that's probably why...

h fractals - an ever changing lifestyle

7,671 posts · joined Feb 2005 ·

#379068
oh no doh!
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Anthiron The Baja Rejuvenation Begins

4,936 posts · joined Oct 2003 ·

#379088
ive got the same thing on my baja but it still shuts so im not particularly worried. its cause my A pillar bases were cactus and after they were welded up the doors were a bit skew if.
62/60 model bug eye baja bug, (Full Build in Progress)
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1970 MK2 Ford Cortina GT
1979 Yamaha RX125 Two Stroke tracker project.
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foxy_fuchsia Insano Dub Head

803 posts · joined Mar 2005 ·

#379089
Is there anything we can do? We still have it's original door but i think it needs some work..........

Anthiron The Baja Rejuvenation Begins

4,936 posts · joined Oct 2003 ·

#379090
well when mine was welded the door wouldnt shut so we got my bottle jack and bit of wood and jacked my doorframe apart a little bit. but i didnt care about the dents etc cause its got enough all ready i just care about funtionability. so i dont recomend you do this. but u could go to a panel place and get a hydrolic ram and if supported properly u could use the same sort of idea to move the frame out slightly. too me the pic u have posted makes it look like ur pillars have been welded and welded higher than stock which lifts the hinges up and puts the door on a funny angle.
62/60 model bug eye baja bug, (Full Build in Progress)
1974 Chevrolet Luv
1970 MK2 Ford Cortina GT
1979 Yamaha RX125 Two Stroke tracker project.
2004 Harley Davidson Sportster XL Custom

Anthiron The Baja Rejuvenation Begins

4,936 posts · joined Oct 2003 ·

#379092
or ur hinges are just sagging a little. is there play in your hinges?
62/60 model bug eye baja bug, (Full Build in Progress)
1974 Chevrolet Luv
1970 MK2 Ford Cortina GT
1979 Yamaha RX125 Two Stroke tracker project.
2004 Harley Davidson Sportster XL Custom

toplessbug Fahrvergnugen

879 posts · joined Aug 2002 ·

#379186
well it looks as tho your a pillars are not right ,you need a portapower to move the top door hinge foward a bit to even up the gap check the door hinges first to make sure its not there .pushing the a pillars foward is not a big job

foxy_fuchsia Insano Dub Head

803 posts · joined Mar 2005 ·

#379815
That piccy is the only one I had and it is of the drivers door!! The problem is on the passenger side 🙁 The drivers door is fine, but the other one has about a mill gap which ain't good! The hinges are fine, no rust at all and no play....

toplessbug Fahrvergnugen

879 posts · joined Aug 2002 ·

#379912
hang on that door fit isnt fine the top is way to close ,look at the variation between top and bottom ..now if the pass door is the same i would bet sombodys done a weld job in there and not braced it correctly and the pillars have mooved back at the top .simple fix grab the porta power ,long extn, fit it to the upper door hinge point and GENTLY push it to where it should be

foxy_fuchsia Insano Dub Head

803 posts · joined Mar 2005 ·

#380388
Ahh i am confused...don't know what to do 🙁 It is supposed to be primed this weekend but I don't want it done till I know how I can fix this

Andy Andy\'s Adventures

2,820 posts · joined Nov 2002 ·

#380740
??? A little confused also.
Is there not enough adjustment in the mounting of the hinges to accomodate variations like this? That's what I have done on my VW's.
Worth the effort to check this first.

Don't forget hinges vary as well as doors model to model, can you compare to what you removed?

splitbusaustralia Wolfsburg Wizard

487 posts · joined Aug 2002 ·

#380832
bend the hinges! drive out the hinge pin and
just put the sperate bit of hinge in a vice heat it
and bend it (hit with hammer) to open door gap.

Fit oversize hinge pins and fix any sag while you're at it.

Most bus doors need this done and its not that difficult...

regards

RobK

t2 stop taking life so serious

1,102 posts · joined Mar 2004 ·

#380836
i also read that its a good idea to fit the rubbers before paint to make sure the gaps are right and the doors open and close properly, i guess the trick would be to not destroy the rubbers when you take them off for paint or you would need to buy a replacement , some people even go ahead and buy 2 sets just to get the doors closing flush during a resto
just a thought
darrennn[ Edited on 6-7-2005 by t2 ]
gravity wont get you high

Doug Sweetman Nil Bastardo Carborundum

2,128 posts · joined Sep 2002 ·

#380922
Ummm, I'd never describe removing a VW hinge pin as 'not difficult' ..... unless you have a full workshop and 10 ton press available.... I have always had to drill them out and that is a bitch of a job.

Ive the gap is big at the bottom hinge you can shim the hinges - bringing the bottom of the door out further consequently brings the top of the door in... if you know what I mean.

koolkarmakombi enkarmarising

2,078 posts · joined Jun 2003 ·

#380968
someone may want to explain the porta power method to FF a bit better, wiser ppls than me, I understand whats being said but have never done it. I think they would be able to do it from their obvious aptitudes but a clear guide would make it easier.

I recommend the hire shop in wolverhampton street (i think) is stafford as a good hire shop to get a porta power

kkk
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helbus Administrator Mad fabricator, paint and body

7,386 posts · joined Sep 2002 ·

#381000
A porta power can cause damage if used incorrectly.

First thing I would do is drop the front of the door by a couple of mm if that is possible, Then lift the back of the door with it open about 10cm. It is best to lift from the bottom of the door and push the top of the door forward at the same time.

Hey I've been doing this sort of thing for a long time on a lot of cars and it can still take me up to an hour until I am happy with an exact door gap. Then sometimes it can take 30 seconds.
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Jeza Officially Full-On Dubber

353 posts · joined Jan 2003 ·

#381019
I'd also be curious to know how you deal with this issue using a porta power, as I've got a similar problem. Some one mentioned the porta power also... but the detail was very hazy.

And in between reading the post and replying Helbus comes along and saves the day... thanks :thumb

Cheers
Jeremynn[ Edited on 6-7-2005 by Jeza ]
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foxy_fuchsia Insano Dub Head

803 posts · joined Mar 2005 ·

#382136
Well I just found out that when that piccy of the drivers door was taken the car was jacked up in a very awkward position, hence the dooor looking like that. I went and had another look at it and it's fine. We did however find a solution for the passenger door which I am so happy about and it looks great!!

My genious boyfriend took a small strip of metal out of the front part running down beside the hinges and used a bottle jack and a piece of wood to edge it over gently and then welded the strip up when the gap was perfecto! It great now shuts like new 😀 And the best part is it only look him 1-2 hours! Full steam ahead for tomorrow's priming, and the weather looks very nice indeed...knock on wood! :bouncenn[ Edited on 9-7-2005 by foxy_fuchsia ]

koolkarmakombi enkarmarising

2,078 posts · joined Jun 2003 ·

#382164
😎😎😎😎😎😎😎😎
This disclaimer does not reflect the thoughts or opinions of either myself, my company, my friends, or my dog: don't quote me on that; don't quote me on anything; this disclaimer is subject to change without notice; text is slightly enlarged to show detail; resemblance to actual persons, living or dead, is unintentional and coincidental; dry clean only; do not bend, fold, or mutilate; anchovies or jalapenos added to this disclaimer upon request; your mileage may vary; no substitutions are allowed; for a limited time only while supplies last; offer void where prohibited; this disclaimer is provided "as is" without any warranties expressed or implied

foxy_fuchsia Insano Dub Head

803 posts · joined Mar 2005 ·

#382182
:sandrine😁😁😁😁😁😁😁

foxy_fuchsia Insano Dub Head

803 posts · joined Mar 2005 ·

#382183
Oooh it's da pug!!!!!!! awwwwwwww!