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new shifter coupling doesnt fit????

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Anthiron The Baja Rejuvenation Begins

4,936 posts · joined Oct 2003 ·

#467030
ok ive got my old coupling out which is sloppy as hell and i try to slide the new one onto the gearbox shaft and the shaft wont slide into the hole.

old one slides on fine obviously. were they different sizes?

have i been sent the wrong coupling? it could only be out by about half a mm or so.

nick
62/60 model bug eye baja bug, (Full Build in Progress)
1974 Chevrolet Luv
1970 MK2 Ford Cortina GT
1979 Yamaha RX125 Two Stroke tracker project.
2004 Harley Davidson Sportster XL Custom

Anthiron The Baja Rejuvenation Begins

4,936 posts · joined Oct 2003 ·

#467043
bought it from classic vee dub at rydalmere.

told the guy it was for an early 60's bug.

do you know if there are different types?

its a bit of a long distance call to sydney lol.
62/60 model bug eye baja bug, (Full Build in Progress)
1974 Chevrolet Luv
1970 MK2 Ford Cortina GT
1979 Yamaha RX125 Two Stroke tracker project.
2004 Harley Davidson Sportster XL Custom

Joel Now containing 100\% E-Wang

9,368 posts · joined Feb 2006 ·

#467044
most vw places i've seen only stock 2 types
the old round style on pre 64(?) i think and the sqaure block type that are from there on
is it a genuine one?
i got a replacement for my 74 Lbug a few years ago that was made in brazil and it had more slop than my old original one
it may just be a bad casting

Joel

Anthiron The Baja Rejuvenation Begins

4,936 posts · joined Oct 2003 ·

#467049
no slop in the new one.

its the old round type.

looks exactly like the one i took out.

it didnt come in a box or anything so no documenttation just came with all the other parts i ordered loose in the box

it looks to be very well made just wont slide over the shaft:cussing
62/60 model bug eye baja bug, (Full Build in Progress)
1974 Chevrolet Luv
1970 MK2 Ford Cortina GT
1979 Yamaha RX125 Two Stroke tracker project.
2004 Harley Davidson Sportster XL Custom

Bizarre Moderator The artist formerly known as blue74l

12,785 posts · joined Aug 2002 ·

#467051
I did mine the other day - and bought it from same place. But for a later L bug.

I pulled the urethene blocks out and put them in the old VW housing. Worked fine

Is this possibe??
Futue te ipsum!!!

Anthiron The Baja Rejuvenation Begins

4,936 posts · joined Oct 2003 ·

#467057
um...

this thing looks to be all metal.

so no....
62/60 model bug eye baja bug, (Full Build in Progress)
1974 Chevrolet Luv
1970 MK2 Ford Cortina GT
1979 Yamaha RX125 Two Stroke tracker project.
2004 Harley Davidson Sportster XL Custom

Joel Now containing 100\% E-Wang

9,368 posts · joined Feb 2006 ·

#467072
barry, the old ones are all one piece iirc
is it just cast with a smaller hole than the original?

could you open it out with a drill to fit?
and is it both ends are to small or only one?

Joel

blutopless2 DAMSLO

2,457 posts · joined Jan 2004 ·

#467075
i think i had a similar problem when i changed mine... just get some emery and clean up the inside of the hole a little... it should then slide on... oh and clean the shaft up too..
see.... air and water do mix 😉

1974 1300
1997 MK3 Golf GL
2003 NB Cabrio
2012 Golf VI GTI
2014 Audi A4 Quattro

Anthiron The Baja Rejuvenation Begins

4,936 posts · joined Oct 2003 ·

#467076
yeah im gonna give it a go with some fine sandpaper.

both ends wont fit.

hopefully a little bit of a burr erradication will fix the problem. not now though. i put the old one back in to get to work tomorrow.
62/60 model bug eye baja bug, (Full Build in Progress)
1974 Chevrolet Luv
1970 MK2 Ford Cortina GT
1979 Yamaha RX125 Two Stroke tracker project.
2004 Harley Davidson Sportster XL Custom

blutopless2 DAMSLO

2,457 posts · joined Jan 2004 ·

#467086
i didn't have that option... mine failed and had to get home by using vice grips to hold the shafts together... lol
see.... air and water do mix 😉

1974 1300
1997 MK3 Golf GL
2003 NB Cabrio
2012 Golf VI GTI
2014 Audi A4 Quattro

vw54 Administrator Always Waiting 4 Friday

16,723 posts · joined Aug 2002 ·

#467315
U may have purchased the sheap coupling that dosent fit anything.... sometimes its better to spend a little more funds and get one that works.

as Barry said you may be able to pull the plastic blocks out and fit them to the old housing better option.sl
I read it on FACEBOOK so it must be true


http://forums.aussieveedubbers.com/viewtopic.php?tid=91278&page=1#pid848630


http://forums.aussieveedubbers.com/viewtopic.php?tid=63561&page=1#pid624099


http://forums.aussieveedubbers.com/viewtopic.php?tid=4832&page=1#pid452603


http://forums.aussieveedubbers.com/viewtopic.php?tid=60650&page=1#pid574409

Anthiron The Baja Rejuvenation Begins

4,936 posts · joined Oct 2003 ·

#467388
fitted now.

after some annoying and lenghty fine sand paper work the coupling slid snugly over the shaft.

i wasnt given options when i asked for the coupling dave i just asked for a coupling for a 62 model.

no plastic blocks in the old style one.
62/60 model bug eye baja bug, (Full Build in Progress)
1974 Chevrolet Luv
1970 MK2 Ford Cortina GT
1979 Yamaha RX125 Two Stroke tracker project.
2004 Harley Davidson Sportster XL Custom