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how would you fix this dent?

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type82e Wolfsburg Wizard

591 posts · joined Aug 2002 ·

#539732
how would you fix this dent? would you unpick the whole panel and weld in another or?
marcel

[ Edited on 30-9-2006 by type82e ]

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kroozzn63 Bishop of Volkswagenism

3,005 posts · joined Jan 2004 ·

#539737
its hard to say when u cant see it.
show us your gates

type82e Wolfsburg Wizard

591 posts · joined Aug 2002 ·

#539738
sorry its there now i had to reduce it first
and I mean the dent behind the drivers door
marcel

64vwmark Fahrvergnugen

930 posts · joined Dec 2004 ·

#539755
I think you will get a better result if you replace the panel.


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type82e Wolfsburg Wizard

591 posts · joined Aug 2002 ·

#539762
how hard is it to unpick? is it just a matter of drilling all the spotwelds then getting my panelbeater mate to fit the new panel?
marcel

Volksaddict Wolfsburg Wizard

533 posts · joined Dec 2004 ·

#539854
Unmmm.. looks like your into the sill area as well..which would mean shrinking and beating wouldnt work ...anew panel is in order me thinks ...you can get special drill bits rhat remove spot welds ..around $20 but well worth it ..just remember to use a cutting fluid with it ...bloody hard spotwelds
Cheers&Beers
Ray V

type82e Wolfsburg Wizard

591 posts · joined Aug 2002 ·

#539881
can you buy new panels? what sort of money
it looks like a lot of work! I'm debating whether to buy it or not
marcel

helbus Administrator Mad fabricator, paint and body

7,386 posts · joined Sep 2002 ·

#539938
It is repairable. Just will take many many hours. Hours = $

There is also a debate when a panel is replaced as to whether it ever seals properly to protect from rust.

At the end of the day it is time.

In my opinion there is a very high chance it will not get repaired propely. Unfortunatley that is what happens in a lot of cases, and it is up to you to ensure that whoever does the job will do it properly.

If replacing the panel, the old one has to be removed carefully without ripping or making holes in the adjacent panels.

The second hand replacement section has to be free from rust holes and unpicked carefully without ripping or making holes in it.

The original adjacent panels and seams, and the edges and seams of the new panel need to be fully cleaned of any sealer, surface rust or paint. This then should be zinc primed with weld through primer.

The replacement panel should ideally be resistance spot welded on. MIG welded where any unreachable areas are.

Alignment should be done with as much precision as possible, and the finished job one sealed and painted should be of a standard that equals OEM (original)
EJ22 into Bay Microbus - Finished project build thread- click on this spot here for info

vwjon Fahrvergnugen

914 posts · joined Jul 2006 ·

#548883
why not leave it, the van is almost a rat looker!! used, abused, and loved so hard it hurts!!
3 1959 cadillacs
1 musso
2 early notchbacks
2 split kombis
2 split panels
1 split ute
1 low light panel
1 ex-pmg bay
1 country buggy
1 beetle ute
1 14" syncro caravelle
1 16" syncro doka
1 golf cabrio
1 vw camper trailer
2 3meter bombs