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heater channels

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moonlite6t6beetle Officially Full-On Dubber

355 posts · joined Feb 2003 ·

#53852
whats the easiest way to fix the rust PROPERLY in the heater channels... (I DO HAVE ACCESS TO A MIG)
Moonlite... 54 and 66 beetle

Woozy Seriously Crusin Dubber

118 posts · joined Dec 2002 ·

#54017
Does the rust look like this ???????
:bounce

following posts from front to back of drivers side heater channel in my new project

this car is a 67 (delivered may 67) bug in white 🙂

front of channel where vent is

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Everyone needs something to belive in !
I belive i shall have a beer !

Woozy Seriously Crusin Dubber

118 posts · joined Dec 2002 ·

#54019
next pic ... moving towards the back of car

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Everyone needs something to belive in !
I belive i shall have a beer !

Woozy Seriously Crusin Dubber

118 posts · joined Dec 2002 ·

#54020
next pic towards end of door

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Everyone needs something to belive in !
I belive i shall have a beer !

Woozy Seriously Crusin Dubber

118 posts · joined Dec 2002 ·

#54023
and finally where the channel meets the take off from the heater boxes 🙂

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Everyone needs something to belive in !
I belive i shall have a beer !

Woozy Seriously Crusin Dubber

118 posts · joined Dec 2002 ·

#54024
Just incase anyone asks this section is the worst rust in the car and otherwise (and from the outside ) the thing is perfect .... even has all the chrome bits and the horn ring on the steering wheel is complete 🙂
the doors close perfectly and there is no external rust at all 🙂 ....

This one is going to be FUN FUN FUN FUN FUN FUN !!!!!!!!!!!!!!!!!!!!
:bounce:bounce:bounce:bounce:bounce:bounce:bounce:bounce:bounce:bounce:bounce
Everyone needs something to belive in !
I belive i shall have a beer !

Grey 57 Old Grey Cruiser

2,937 posts · joined Aug 2002 ·

#54028
I've only done this once and found it easier to leave the body on the pan. Cut the old sill completley off by drilling out all the spot welds at the bottom of the front and rear side panels and cutting the welds at the bottom of the door pillars.
Undo all the bolts along the side of the floor pan and the old sill will probably come off pretty easily.
Once you have the replacement sill sitting beside the car it will become more apparent how it is attached. I assume you can still get replacement sills.
I have some exploded views of a mid sixtys beetle in a work shop manual. U2U your address and I'll send you some photocopies.
Dean

Stanley I guess the reward is in the doing of it

4,523 posts · joined Mar 2003 ·

#54071
woozy, you have u2u.