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installing popout rubber seals

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oval TOFU Bitte, ein Bit!

2,946 posts · joined Jul 2003 ·

#559491
Before I dive into it, I'd like to hear from those who have performed this seemingly difficult task without rooting the new rubber - what's your technique?

Cheers
Chris
...and Robert's ya father's brother...

reub VWRX is gone...

2,054 posts · joined Sep 2002 ·

#559532
...I just went through this....what a mission...

I used a blunt spreading knife and slowly pushed it in the aluminium extrusion being concious of stretching the rubber otherwise you end up with alot excess rubber in one spot.

Patience is a virtue 👍
Reub

Bizarre Moderator The artist formerly known as blue74l

12,785 posts · joined Aug 2002 ·

#559535
KY Gel and strong fingernails.

Just take it slowly

🙅 aint going to say another word
Futue te ipsum!!!

oval TOFU Bitte, ein Bit!

2,946 posts · joined Jul 2003 ·

#559628
So just edge it in bit by bit then huh? Is ky the best? Does talcum powder work? (keeping your minds out of the gutters here.....)

I suppose with the old seals, just tear em out - without damaging the aluminium of course?
...and Robert's ya father's brother...

reub VWRX is gone...

2,054 posts · joined Sep 2002 ·

#559633
The Aluminium is pretty stiff mate...so I'd suggest you can just pull them out.
Reub

greenman Officially Full-On Dubber

270 posts · joined Jul 2006 ·

#559672
Are you talking about the outer rubber or inner next to the glass?

oval TOFU Bitte, ein Bit!

2,946 posts · joined Jul 2003 ·

#559682
cal68 wrote:Are you talking about the outer rubber or inner next to the glass?
outter rubber - between the alu pop-out frame and the body..
...and Robert's ya father's brother...

Grey 57 Old Grey Cruiser

2,937 posts · joined Aug 2002 ·

#559709
plenty of silicon spray chris. make sure the join is at the bottom of the window.

Outers are way easier than the inners. Have fun mate!!👍

oval TOFU Bitte, ein Bit!

2,946 posts · joined Jul 2003 ·

#559711
Grey 57 wrote:plenty of silicon spray chris. make sure the join is at the bottom of the window.

Outers are way easier than the inners. Have fun mate!!👍
umm.. thanks?

hehe... might have to do this aver a few brewskis by the sounds of it!
...and Robert's ya father's brother...

oval TOFU Bitte, ein Bit!

2,946 posts · joined Jul 2003 ·

#559747
ok, talc it is then..... besides, i'm all outta KY.... :P
...and Robert's ya father's brother...

Bizarre Moderator The artist formerly known as blue74l

12,785 posts · joined Aug 2002 ·

#559752
TYP-114 wrote:KY gel....last time I used it on something....it stretched . 😁
Yeah........ I have that problem too
Futue te ipsum!!!

vw54 Administrator Always Waiting 4 Friday

16,723 posts · joined Aug 2002 ·

#559763
try some liquid soap n spray it on

Barry yr always a problem LOL hehehehehe
I read it on FACEBOOK so it must be true


http://forums.aussieveedubbers.com/viewtopic.php?tid=91278&page=1#pid848630


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oval TOFU Bitte, ein Bit!

2,946 posts · joined Jul 2003 ·

#559776
Just done it.

*towels myself off...*

It took 25mins to install the first rubber into the frame, and 15mins installing the second rubber... no lube needed! Just a stubby flatty screwdriver!

bo selecta
...and Robert's ya father's brother...

LUFTMEISTER Veteran Volks Folk

2,041 posts · joined Jul 2005 ·

#559888
much easier with the channel sprayed with silicone spray, than dry as it lets you adjust the tension and not clump up as happens with a dry fit.
Customer service is not dead in Australia.

Always after HAZET & MATRA & VW factory tools

Robo Compulsive Aussie Vee Dubber

4,491 posts · joined Feb 2003 ·

#559939
Have a look here
www.thebugshop.org go to 57 resto, page 17!
Rob...
Boxer Power
Member of DMLRK.....Die Mittler Lebuns Resto Komeradschaft

oval TOFU Bitte, ein Bit!

2,946 posts · joined Jul 2003 ·

#560024
wow, that's intense! Glad I don't have to do the inners! I'm currently enlisting the help of Kilakornkobb to help me install the popouts, we got to the stage of drlling the holes into the pinch seam (or whatever it's called) but ran out of time, so we installed the original window back in - without string or lube mind you! So the pop outs will have to wait for another day.... I'll post up our step-by-steps in my Member's Rides when i complie it all...

wish me luck!
...and Robert's ya father's brother...

Robo Compulsive Aussie Vee Dubber

4,491 posts · joined Feb 2003 ·

#560129
Good luck! May the force be with you!
Rob...
Boxer Power
Member of DMLRK.....Die Mittler Lebuns Resto Komeradschaft

supercharged 66 Seriously Crusin Dubber

157 posts · joined Aug 2006 ·

#561771
Soak all the rubbers in really hot water, this helps make them really nice and soft. Use no sprays or talc powder, keep up the hot water on each seal and take your time with a slightly sharpened end of a paint brush handle not super sharp but enough to push the rubber into the channel... you can also slightly keep tension on the rubber by pulling it length ways to allow it to stretch and pop into the channel...I had to do all the rubbers on my popouts, it takes time but try this way, no sprays or residue left that can effect the rubbers. Then last but not least leave the popouts in the sun to heat up and form nicely around the frame....hope this helps..
zsolt
brisbane..

greenman Officially Full-On Dubber

270 posts · joined Jul 2006 ·

#561777
Sounds like you need to stock up on KY.