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Turbo header question for those who have built them

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Turbo54 Veteran Volks Folk

2,220 posts · joined Jul 2004 ·

#571970
Hi All, Just wondering...
Where the join in between in bend and the straight a little bit of weld has blown through the gap and i am worried about it breaking off and going through my turbo... OUCH!
Have you got any suggestions of filing them down. Some of them are deep down the pipe. I have enquired about a bendy fitting for a die grinder but that is over $100 and I will do it if it my only way. Suggestions?
C'mon kids gather round,
there's a new sensation hitting town,
It's moving straight, low to the ground,
it'll pick you up when your feeling down.

debiasi4 Officially Full-On Dubber

283 posts · joined Dec 2004 ·

#571973
we usally get it sand blasted down through the pipe after welding
adam

Turbo54 Veteran Volks Folk

2,220 posts · joined Jul 2004 ·

#571974
who does it for you? Ideal Steam?
Heath
C'mon kids gather round,
there's a new sensation hitting town,
It's moving straight, low to the ground,
it'll pick you up when your feeling down.

hypo-vw Australias 1st 10sec street beetle (Jan 2007) 10.49secs@132m

2,151 posts · joined May 2004 ·

#572145
I agree with Adam . Bead blast the pipes down the inside . After this , if it is still a concern , don't take a chance on destroying your turbo . Just recut the pipe at the welded join , clean out the debries and reweld again . Sounds like a bit more work I know , but it may save you a lot of headaches down the track .....
Team

FASTEST ET @ WARWICK 2010 & 2011
FASTEST SPEED @ WARWICK 2011
FASTEST ET & SPEED WSID 2012
PB - 6.33@113.07(1/8) & 9.88@135(1/4)

vw54 Administrator Always Waiting 4 Friday

16,723 posts · joined Aug 2002 ·

#572161
You could try using a long screw driver or a long big of steel sharpened up and a hammer it may knock off easy or you can blend it smoother by chisling it off

Or you could weld a rotary grinding burr onto a long 1/4" piece of rod to fit into your die grinder spindle and get n there that way to grind the "dags " off

if it does break off while the turbo is running you can bet it will destroy the turbine wheel
I read it on FACEBOOK so it must be true


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