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Dellorto idle problem

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Jeza Officially Full-On Dubber

353 posts · joined Jan 2003 ·

#682164
Hi all

I've got an idle problem that is driving me up the wall.

I've finally narrowed it down to the Dellorto carb.

I have blown the jets out and lifted the top off this carb so many times now I can count the number of turns to remove the top screws!!

However I must be missing something as each time I put it back on the car and start it up - same old problem!

I know for sure that it isn't a manifold leak (or spark) as I've borrowed a friends carb and tested that and we idle beautifully. I was also running it for 6 months previously with no troubles.

The details
Always number 1 cylinder that is not idleing.

1700 type 4
Twin Dellorto 36's
Vent 32
idle 52
main jet 135
airs 180
pump 33
emulsion 9164.2

Any suggestions on something thats often missed when cleaning these carbs??

Thanks
Jeremy
......random gibberish for today.......

Bizarre Moderator The artist formerly known as blue74l

12,785 posts · joined Aug 2002 ·

#682256
Has to be something inside?
Need to get a compressed air can and blow it out.

I guess you need to blow the chunk out - not further in
Futue te ipsum!!!

Jeza Officially Full-On Dubber

353 posts · joined Jan 2003 ·

#682258
Thanks Bizzare

I'm coming to the conclusion it probably is a chunk of something stuck somewhere inside I can't see - and isn't dissolved by carb cleaner...

So I might visit a friend with a compressor and get some decent volume of compressed air into the sucker.

Cheers
Jeremy
......random gibberish for today.......

hellbugged 48's and straight cuts

5,080 posts · joined Apr 2003 ·

#682259
yeah blow opposite the direction of flow........did you pull the plug at the bottom of the fuel bowl and clean with the jets and mixture screws removed?

take the large plug off the side of the carb and clean the progression holes too.

Jeza Officially Full-On Dubber

353 posts · joined Jan 2003 ·

#682261
Hi

Yes, I pulled all the brass jets and plugs and squirted compressed air from a can through them all. When this made no difference I tried carb cleaner.

The carb cleaner seemed to come out the appropriate hole when it was squirted into one, but I've probably been squirting it further in - not out!

Will try again.

Thanks
Jeremy
......random gibberish for today.......

hellbugged 48's and straight cuts

5,080 posts · joined Apr 2003 ·

#682264
yes, they are very small gallery's...........might be time to look for something else if you believe you have them cleaned thoroghly.........can take a copuple of goes but

personally i would pull the WHOLE carb off the car AND apart to be sure

plenty of pics on where to go in my members ride thread........but sounds like you already know.

the dellorto tech book has great tips!

cb john Wolfsburg Wizard

470 posts · joined Jun 2007 ·

#682266
If nothing you've done helps, strip the carby bare and use ultrasonic cleaner.If there is some blockage or obstruction in the galleries, that will shake it out.

Jeza Officially Full-On Dubber

353 posts · joined Jan 2003 ·

#682271
Thanks guys

For the moment I have fitted my carb top and all my jets / venturies etc to my friends carb - and it idles perfectly.

So there must be a partial blockage or something in one of the galleries in the main body of the carb somewhere.

Cheers
Jeremy
......random gibberish for today.......

vw54 Administrator Always Waiting 4 Friday

16,723 posts · joined Aug 2002 ·

#682289
get a wire bruch and use it to check all the jets to see if there blocked it will be the air idle jet
I read it on FACEBOOK so it must be true


http://forums.aussieveedubbers.com/viewtopic.php?tid=91278&page=1#pid848630


http://forums.aussieveedubbers.com/viewtopic.php?tid=63561&page=1#pid624099


http://forums.aussieveedubbers.com/viewtopic.php?tid=4832&page=1#pid452603


http://forums.aussieveedubbers.com/viewtopic.php?tid=60650&page=1#pid574409

Jeza Officially Full-On Dubber

353 posts · joined Jan 2003 ·

#682301
Hi Dave

The Jets are all okay as they are now in my mates carb that is on the car idleing beautifully.

Question to all - Are the O-rings on the mixture screws as shown in Hellbugged's thread (image below, from Hellbugged's thread)



supposed to be round as in the traditional O-ring or something special, ie flat sides as shown?

Thanks
Jeremy
......random gibberish for today.......

vw54 Administrator Always Waiting 4 Friday

16,723 posts · joined Aug 2002 ·

#682312
i carnt remember the dells completely but if they have an O ring and is cut yes then u will have troble as it will by pass and suck EXTRA air and cause eratic idle
I read it on FACEBOOK so it must be true


http://forums.aussieveedubbers.com/viewtopic.php?tid=91278&page=1#pid848630


http://forums.aussieveedubbers.com/viewtopic.php?tid=63561&page=1#pid624099


http://forums.aussieveedubbers.com/viewtopic.php?tid=4832&page=1#pid452603


http://forums.aussieveedubbers.com/viewtopic.php?tid=60650&page=1#pid574409

hellbugged 48's and straight cuts

5,080 posts · joined Apr 2003 ·

#682315
i replaced them with round ones from a kit, the are fine either way..........as Dave above has said, they should be in good order to work properly tho

when you turn the mixture screws in (one at a time) completely closed, then out......does the nmotor change song? this is a good way to see if you do have a blocked jet/circuit and which one

Jeza Officially Full-On Dubber

353 posts · joined Jan 2003 ·

#682321
Hi Hellbugged

There was no change in the engine noise when screwed in completely or out for number one. All others worked as they should.

I used the "remove the lead from the dissy" to isolate which cylinder wasn't working, but also tried screwing in and out the mixture screws on each barrell to see if that made any difference.

The offending carb is now sitting on my bench completely stripped - would be nice to sort so I can return my mates one!

Thanks for the help guys - the knowledge and help here is fantastic...

And that build of yours Hellbugged is awe-inspiring! (and I havn't gotten past the carb cleanup!).

Cheers
Jeremy
......random gibberish for today.......

LIFE IN THE LOW LANE All people have the right to stupidity but some abuse the pr

2,534 posts · joined Mar 2007 ·

#682723
I replaced all the o rings on my mixture screws before Warwick as they were gonsky. normal O rings the right size did the trick as Daimo said.

I stripped my carbs before Warwick and cleaned everything. I even polished a few things too!! Like venturi's and cleaned all the brass jets up till they gleamed!!
ACCEPT THAT SOME DAYS YOU ARE THE PIDGEON AND SOME DAYS YOU ARE THE STATUE

Alder Outlaws VW Racing - check it out on fb!!

hellbugged 48's and straight cuts

5,080 posts · joined Apr 2003 ·

#682755
Jeza wrote:Hi Hellbugged

There was no change in the engine noise when screwed in completely or out for number one. All others worked as they should.



Cheers
Jeremy
so that's good news cause you know where you're looking for the blockage..........clean up the mixture screw tips with some emery cloth whilst they are out

up-date us with the out come, good or bad please

occy8 Learner Dubber

6 posts · joined Dec 2008 ·

#684599
So jezza what was the outcome , im interested as i have the same problem.
Cheers

Jeza Officially Full-On Dubber

353 posts · joined Jan 2003 ·

#689613
Hi all

Sorry to take so long to respond, I've only just sorted the car out.

To be honest I sorted out the problem in the end by tracking down another set of 36 dells off an Alfa freind, and swapped everything to the "new" body and fitting that and the problem went away.

I was under time pressure so I wasn't keen to fluff around any longer than I already had. Unfortunately the car was sold and I needed to clear it from my garage for the builders (leaky house syndrome - very common problem with early 2000 monolithic clad houses in NZ).

So I'm now VW'less...

... for the moment.

Thanks to all for the help.

Cheers
Jeremy

PS said Alfa freind mentioned that it could well be an air leak around the throttle spindle. He suggested spraying starter spray at the spindle on the offending side to see if the engine idled better - a little hard to test on No.1 cylinder in a VW!
......random gibberish for today.......

greedy53 Bishop of Volkswagenism

3,062 posts · joined Mar 2006 ·

#689760
have you replaced all the plugs and try differant spark leads other than that put a new dizzy cap on they do crack and its hard to see
i wait until dark than start it or get someone to start it
and you watch for any wayward spark i did this when i just could not fix in the dark it stood out like a beacon
👍👍😂🙅🥷😬🤓

Jeza Officially Full-On Dubber

353 posts · joined Jan 2003 ·

#689793
greedy53 wrote:have you replaced all the plugs and try differant spark leads other than that put a new dizzy cap on they do crack and its hard to see
i wait until dark than start it or get someone to start it
and you watch for any wayward spark i did this when i just could not fix in the dark it stood out like a beacon
Yep - did all of that several times over before I stripped the carb down.

It is a good trick though - looking for wayward sparks at night!
......random gibberish for today.......

ctefeh Wolfsburg Wizard

479 posts · joined Apr 2005 ·

#689827
Jeza,
"Dellorto Drip" could have been the problem?. It's been discussed on TheSamba a few times. You can do an off-the-car test for it.


HTH
Ctefeh