Dasdubber DAS Resto Haus
5,746 posts · joined Aug 2002 ·
I recently had my 63 beetle pan sandblasted and etch primed, then sprayed chassis coat (made by same company as por15) over it. I found that even with two coats the coverage was still very thin and when I trial fitted my beam etc bits chipped off and scratched.
I was disappointed considering it cost over $100/L - I rang the company to see what I should do, they said that ideally you should leave the pan bare metal then apply POR15 rust prevantative paint over it (it has excellent adhesive properties to bare metal), then apply the chassis coat over that (because that will stick to the por15 extremely well).
I now have two options, 1) strip pan back to bare metal and start again, 2) apply another coat of chassis coat to build up thickness which should limit how easily it will chip. I am probably going to go the second option but if I had my time again I guess I'd go via the manufacturers recommendations and apply it all over bare metal.
Interestingly my mate applied the same paint on his pan (over etch primer) by brush instead of spraying...his chips nowhere near as easy because of the thickness, but the finish isn't as smooth as mine which was sprayed. I will apply my next coat by brush because it generally self levels quite well.
Cheers
Alan