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Air/heater tubes

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thugbug Wolfsburg Wizard

405 posts · joined Mar 2008 ·

#705251
Discarded the crappy cardboard tubes some time ago & replaced with aliminium ones. Always had a problem (with both) as the extractors impede the lining up from heat exchange point to fan box. Which means there`s a severe bend in the tubes as they come thru the engine floor pan & split. Decades ago when i had a beetle it had ends of coca-cola tins clamped around the air box.😂 I don`t care for having a heater in the car,so the question is: Am i better off without the tubes & blocking the fan box outlets (neatly) or as it`s a 1600TP work out a solution? Thanks in advance.

Joel Now containing 100\% E-Wang

9,368 posts · joined Feb 2006 ·

#705261
people do that then wonder why there engines run hot

......but ive got the outlets plugged.....🙄

thug the problem with doing it that way is those heaterboxes are actually heat exchangers
they need the air from the fan shroud pumped thro them continually even when the heaters arent on
most ppl dont realise they have a bypass outlet that dumps the hot air from them when not in use

without this air flow they act as heat sinks which radiates straight upto the heads above

problem is amplified more in hotter climates but if you wanna go this route then ditch the heaterboxes - sell them to someone who needs them and get some J pipes

OZ Towdster Keen to finish some projects

1,921 posts · joined Dec 2003 ·

#705271
I had similar problem a few years back with our beetle , and the solution was to make some custom pipes around the 2 & 4 exhaust inlets where they meet the head under the cut out in the engine bay tinware .
Its actually not that hard in that you just get some approx 50mm dia tube , cut it to length based on the same size as the original beetle muffler transfer pipes , then split your cut lengths from end to end and then cut a further u out of each half in the correct spot and weld them neatly back around your 2 and 4 pipes and walla a heater with extractors .
Just a thought but i would think you need to keep your heater opertional living in Sydney as it can get quite chilly down there , plus your demister won't work to well without some heat which could could cause you some dramas come pink slip time .
Don't let body work get in the way of real suspension travel

thugbug Wolfsburg Wizard

405 posts · joined Mar 2008 ·

#705272
Thanks Joel. Might look into replacing the existing extractors with another type that allows for the tubing to be curved properly. cheers

vw54 Administrator Always Waiting 4 Friday

16,723 posts · joined Aug 2002 ·

#705278
if u block the tubes disconnect the plastic tube from car to heater box at the front

and wire open the heater valves so cool air will flow through the box and stop heat transfere to the heads
I read it on FACEBOOK so it must be true


http://forums.aussieveedubbers.com/viewtopic.php?tid=91278&page=1#pid848630


http://forums.aussieveedubbers.com/viewtopic.php?tid=63561&page=1#pid624099


http://forums.aussieveedubbers.com/viewtopic.php?tid=4832&page=1#pid452603


http://forums.aussieveedubbers.com/viewtopic.php?tid=60650&page=1#pid574409

thugbug Wolfsburg Wizard

405 posts · joined Mar 2008 ·

#705288
Thanks OZTowdster & VW54 also. Love the cold so heater not needed. No one ever looked at demister before funny enough. cheers