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Pressing Petrol Problem

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milestones54 Slammed & Awesome Dubber

99 posts · joined Mar 2009 ·

#709067
I seem to be posting alot in this section :P
Iv been having a problem with my petrol meter since i first got my 72 super.
Ill drive the bug till it is showing just above the red area (R sign) but when i fill it up the pump only allows me to fill about 26 litres when i know the tank is 36l.
After i fill the tank as much as the pump will allow, the meter only ever shows half.
Often the line, when the car has been stationary for a while, will move back and forth a fair bit
Im quite confused, could this be an issue with where the reader is positioned in the tank?

Joel Now containing 100\% E-Wang

9,368 posts · joined Feb 2006 ·

#709083
Sbug tanks are 42L 👍

sounds like you probably need a new float

grumble Son of Jim - Creator of Good

2,672 posts · joined Jun 2008 ·

#709093
Probably a blocked breather tube not allowing the tank to fill completely,the top half of the tank uses another section of the fuel sender.

eraser Fahrvergnugen

970 posts · joined Mar 2005 ·

#709113
yeah just take the sender out give it a quick once over move it up and down and see if it changes correctly on your speedo... then put it back in. IMO that would be the first point of call. Just dont smoke near the sender 😉

milestones54 Slammed & Awesome Dubber

99 posts · joined Mar 2009 ·

#709154
Would the sender be the part in the middle of the tank?

trickysimon 100km/h is only 9 seconds away

1,473 posts · joined Dec 2007 ·

#709157
Yeh, just undo the 4 screws and it lifts out.

milestones54 Slammed & Awesome Dubber

99 posts · joined Mar 2009 ·

#709161
Thanks, ill give it a go and let u know

Joel Now containing 100\% E-Wang

9,368 posts · joined Feb 2006 ·

#709164
Sbug senders can be a pain to get out

they rotate anti-clockwise to unlock from the tank but then u gotta get the 2 arms to come out with out tying knots in each other or bending

milestones54 Slammed & Awesome Dubber

99 posts · joined Mar 2009 ·

#709281
Ok so i removed the sender. Both floats seem to be in fine condition.
Its quite hard to test if they are working properly so im lost as to what to do?

Joel Now containing 100\% E-Wang

9,368 posts · joined Feb 2006 ·

#709382
it will either be the float or the guage thats gone bad
the guage is easy to test

turn on the the ignition and pull the yellow wire on the sender off and touch it on something metal
if the gauge goes upto full then problem is the sender

if it only goes up to half or whatever the highest its reading then its the gauge

vwvic Seriously Crusin Dubber

192 posts · joined Jun 2007 ·

#709389
If you have the sender out try running a new earth wire to it.
There will be a wire screwed down with one of the bolts that holds it in,this wire needs to have a good ground.Make sure there is no paint around where it contacts the sender and that it has a good connection at the other end.
Bad earths are one of the main causes of electrical problems in cars and are often overlooked.
59 beetle,61 beetle,72 dual cab,58 beetle,55 splitty,
65 manx,74 camper,60 Rat beetle.....and many more to come

matberry Moderator Go hard or go home

8,114 posts · joined Mar 2006 ·

#709392
Joel wrote:it will either be the float or the guage thats gone bad
the guage is easy to test

turn on the the ignition and pull the yellow wire on the sender off and touch it on something metal
if the gauge goes upto full then problem is the sender

if it only goes up to half or whatever the highest its reading then its the gauge
Or the voltage stabilizer
Matt Berry Motorsports...air cooled advice, repairs and mods Ph 0408 704 662
OFF-ROAD,CIRCUIT,DRAG,STREET,ENDURANCE

Joel Now containing 100\% E-Wang

9,368 posts · joined Feb 2006 ·

#709394
yea good point matt
when they go they usually die completely

milestones54 Slammed & Awesome Dubber

99 posts · joined Mar 2009 ·

#709483
Ok now im really confused.
I pulled off both wires and tried them
The one on the left, when i placed it on some metal it slowely ran to empty then literally jumped up to past full in little increments
The wire on the left (which im guessing is ground) kept the meter the same when i pulled it off???
Im so confused, i pulled the sender out earlier and the floats seem fine, no holes, no fuel getting into them

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milestones54 Slammed & Awesome Dubber

99 posts · joined Mar 2009 ·

#709506
The reading on the meter seems to be very sporadic now that im focussing on it, it will read differently each time i turn the ignition!

Joel Now containing 100\% E-Wang

9,368 posts · joined Feb 2006 ·

#709523
the guage pegging full when you ground the sender wire (the black one) is a sign theres not much wrong with the guage

did it take real long to reach full?
shouldnt take more than 3-5secs

but sounds like the float windings may be worn

milestones54 Slammed & Awesome Dubber

99 posts · joined Mar 2009 ·

#709525
Is a new sender a good idea?
What are the float windings?