71-BEETLE-SEDAN wrote:Hey Joel
The white engine ware looks great.
I have a few questions bout the subi conversion.
How long has it taken you to get to the stage your at now and how much longer do you think itll be before your finished?
Also how much do you think itll cost to complete?
Cheers Josh
hey josh,
hard to say how much time ive actually spent on it cos i just work on it in dribs and drabs as i get time or parts arrive
i got the engine nearly 3 months ago but i spent quite a while just gathering parts and designing things first
i reckon about 20 hours so far has the valance removed, engine prepped and installed, fuel lines run, intake made up, throttle setup and today ive started building a zorst system
one of the guidelines with this conversion was to do it cheaply but also not cut any corners and show ppl that its not always big $$ involved to do an engine conversion if your not afraid to get your hands dirty and have a go
i grabbed a few more parts for it today but so far ive put just under $1400 into it all up
ive been extremely lucky with the cost so far, i was able to take anything from the Liberty i wanted for $500 without having to take the shell and i fluked alot of new parts very cheaply thro ebay and various forums
im fairly confident ill come in under $3k even if its abit over that im still more than happy as its well under what my 1776 cost to build and half of what an N/A vw of 145hp+ costs
some things i splurged on tho, i had aluminium header tank and surge tank tigged up when i could have just run a plastic one from a new corolla/echo or falcon and some ppl swear you dont need a surge tank...
i;m doing everything myself as i like the challange and satisfaction involved however, the one luxury im treating myself to is Al's doing my loom
an extra $250 will be money well spent considering it would take me around 25-30 hours to do it and whilst im right at home doing auto electrics its very tedious work, the ECU alone has nearly 70 wires coming out of it
once the looms back i have to install and wire it up, finish making the muffler, setup the fuel tank and pumps
ive already got the radiator and header tank but still need to get coolant lines as i havent decided yet which way im going with the lines
so if all the parts were here probably another 2 weekends solid work as the front still needs to be cut up for the rad
and another side project im doing with it is installing A/C but that will happen once the engines in and running
so i wont make my goal of klubfest but i also hadnt planned on having to spend so much extra time getting the farm back in shape after the flooding and wild storms devastated it.
ive taken a shitload of photos of everything ive done so far and as i said earlier i plan on making a really detailed thread in the other section at some stage
i tried to do heaps of reading about the conversion before i started, a few ppl like jorg and brad had threads with bits and pieces but noone has done any real in depth ones for EJ22 into a beetle