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HELP!!! Flywheel Gland Nut Removal

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themadpostie Commited Dubber

61 posts · joined Jun 2009 ·

#721816
Well I've tried everything I've read.... and the result is.....

Two solid inch thick steel breaker bars bent.... a useless rattle gun....... and more grey hair.....

Now....

CAN SOMEBODY PLEASE TELL ME A FRIGGIN TRICK TO REMOVING THE FLYWHEEL GLAND NUT!!!!!!!

This little puppy just don't wanna play the game.....

Thanks in advance.... postie....

h fractals - an ever changing lifestyle

7,671 posts · joined Feb 2005 ·

#721817
hmmm i had a jig made up so the motor is firmly on the ground via the case/box bolts, then bolt in the special tooth thing that holds it tight then a special tool about a 10' pipe swinging off a breaker bar and then it always came apart for me..
good luck a prick of a thing i know
fractal geometry; the inner most limits of mind altering abuse

Fantasy http://seventhchronicle.com

Z = Z2 + C1/r = 1/0 = infinity

Barrels www.barrelman.com.au

VW Workshop - aircooledgarage.com.au
allcooled.com.au

themadpostie Commited Dubber

61 posts · joined Jun 2009 ·

#721818
10 foot???? I'm working with 5 feet of pipe and all its doing is bending tools.... GOOD TOOLS TOO MIND YOU!!!! Not supercheap specials.....

beetleboyjeff Custom Title Time!

1,790 posts · joined Feb 2009 ·

#721820
Must be tight. I broke the end off a gland nut once when tightening it up. I usually use a long length of angle iron bolted to the flywheel, then a 2m length of pipe on the breaker bar.
From your ole' mate Jeff

h fractals - an ever changing lifestyle

7,671 posts · joined Feb 2005 ·

#721822
sidchrome tools is all i have.. break em go back n swap for a newy.. sweet
good luck with it
fractal geometry; the inner most limits of mind altering abuse

Fantasy http://seventhchronicle.com

Z = Z2 + C1/r = 1/0 = infinity

Barrels www.barrelman.com.au

VW Workshop - aircooledgarage.com.au
allcooled.com.au

themadpostie Commited Dubber

61 posts · joined Jun 2009 ·

#721825
Bolted 50x50x2.0 steel RHS to the flywheel. Engine secure on the floor using the same.

Steel section is 5' long. Same RHS used for lengthening the breaker bar...... sucker still won't budge..... I know its meant to be like 250 odd torque.... but this is rediculous.

Mind you, Andy Fischer built this motor back in 1981..... good chance he had some special method of ensuring it didnt wriggle loose mid-race.....

Joel Now containing 100\% E-Wang

9,368 posts · joined Feb 2006 ·

#721828
fk that must be tight

this is all ive ever used with a 6ft tube over the breaker bar and its never failed me, even on an engine i found sitting in a paddock for 8 years


themadpostie Commited Dubber

61 posts · joined Jun 2009 ·

#721834
Can guarantee I'm supplying more torque than that setup...... must just be farking tight.....

Joel Now containing 100\% E-Wang

9,368 posts · joined Feb 2006 ·

#721836
maybe he grabbed the loc-tite instead of anti-seaze 😂

themadpostie Commited Dubber

61 posts · joined Jun 2009 ·

#721839
I'm thinkin an entire friggin bottle the stuff!!!

OZ Towdster Keen to finish some projects

1,921 posts · joined Dec 2003 ·

#721842
Give the face of the nut some sharp firm hits around the face to try and break the friction freeze , then try not to use an extension between the breaker bar and socket .
Are you using 3/4 gear or half inch as if it's half inch your dreaming and will just break even good gear
Don't let body work get in the way of real suspension travel

themadpostie Commited Dubber

61 posts · joined Jun 2009 ·

#721846
Sharp taps aplenty.....

No extension. 3/4" drive socket to 3/4" breaker.

RISKYBUG Seriously Crusin Dubber

187 posts · joined Mar 2008 ·

#721851
yeah i had the same prob me and a mate on the end of a pipe and still nothing
so i took it to the tractor shop near by and he had a rattle gun the size of a large jack hammer
it took about 2 secs to crack and a day of trying at home 🙄

themadpostie Commited Dubber

61 posts · joined Jun 2009 ·

#721892
Damn I didnt even think of that. Will whip across the road and get them to have a go at it..... advantages of living in a rural area....

Smiley Veteran Volks Folk

2,125 posts · joined Oct 2008 ·

#721924
Exactly what I was going to say. Borrow an inch drive rattler from somewhere. It'll have it out in a second.
If you said I was a Volkswagen man, you'd be right.

themadpostie Commited Dubber

61 posts · joined Jun 2009 ·

#721982
If your tools fail follow rule number 1

Rule number 1: If all else fails, use a bigger hammer.......

eraser Fahrvergnugen

970 posts · joined Mar 2005 ·

#722015
Use some WD 40 ver the space of 1 or 2 days.. then 1" rattle gun (air).. i had to turn my compressor up to run in the red, to get the PSI needed.

grumble Son of Jim - Creator of Good

2,672 posts · joined Jun 2008 ·

#722130
If the rattle gun doesn't move it warm the gland nut carefully(do not heat the case) with the oxy to break the loctite.