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Who has ported their own heads

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Stanley I guess the reward is in the doing of it

4,523 posts · joined Mar 2003 ·

#74411
Just had my heads crack tested. They were only supposed to do dye penetrant but they used them for a training aid and x-rayed them Not bad for a carton. so next is the port job. has anyone ported their own heads. I know some will say leave it to the experts.

oval TOFU Bitte, ein Bit!

2,946 posts · joined Jul 2003 ·

#74504
forgive my humble ignorance, but what exactly is involved in porting heads? I know its for better flow, but thats all i know.....:sandrine
...and Robert's ya father's brother...

RSI Commited Dubber

53 posts · joined Jul 2003 ·

#74524
good porting is the difference between breathing with your nose full of BOOGGERS when your as dog as a crook!!! or breathing when your as fiddle as a fit!!! get onto your local VW mohanic, he may port heads or steer you in the right direction of a good porter, not to be confused with the guy what carries your bags at the hotel!!!

Stanley I guess the reward is in the doing of it

4,523 posts · joined Mar 2003 ·

#74556
RSI thats got to be one of the best analogies i've heard. Not so wild that longevity is compromised just as RSI said "clean out the boogers"

type82e Wolfsburg Wizard

591 posts · joined Aug 2002 ·

#74566
there were some very good porting articles in hotvw's 10 ish ? years ago about budget performance mods including porting if I remember a 3 angle valve job was worth about 3hp
someone out there would have a copy
marcel

Mad Manx KombiKroozin

456 posts · joined Aug 2002 ·

#74600
Theres nothing like the feeling of doing something ya self- research as much as possible then find some old heads and practice on those ( better than klaging up your good un's):bounce

If your just flowing them and not worrying bout over sized valves all you need is a $30 die grinder from supercheap, some sand paper and a steady hand (and patients)


- '71 Kombi (Died 24/11/05😢 ) - '65 manx (smick) -'63 beetle (bent) -'73 Singlecab (new to the stable)

Bizarre Moderator The artist formerly known as blue74l

12,789 posts · joined Aug 2002 ·

#75115
AT LEAST do a 3 angle valve jobbie to get those gasses on the way.
Next step would be to match port the manifolds. At least then there is no big step in the flow. You would be amazed how out of alignment they can be.
I run 040's that have a 3 angle and a very slight port and i am very happy
Futue te ipsum!!!

242 Seriously Crusin Dubber

179 posts · joined Sep 2002 ·

#75397
An excellent chapter in an old book called how to hotrod VW engines. Gives pictures aswell as step by step instructions on what they found to be successful using a flow bench. If u r going to do your own heads this would be the best place tp start.

speedster356 Plastic not Classic Racing

1,624 posts · joined Aug 2002 ·

#76564
I agree with Blue, do the valves (3 angle), then match all the ports and gaskets, then this should give you some confidence with the die grinder to start flowing the ports. I did quite a bit of work on the combustion chamber of the 044 heads in the Speedster after they were "Semi Hemi" machined.

Stanley I guess the reward is in the doing of it

4,523 posts · joined Mar 2003 ·

#76566
Thanks for all the info guys will start attacking soon.....:thumb

whatnow Custom Title Time!

1,000 posts · joined Jan 2003 ·

#77136
just a thought. it might be a good idea to play a bit on an old head or two before you start grinding your good uncracked heads.... this is what i am planning to do anyway.