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71 Double Door Panel - Re-Assembly

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StenGuns Veteran Volks Folk

2,147 posts · joined Mar 2004 ·

#672795
I've had this old girl for a couple of years, patiently waiting. Now that the 67 Beetle is at the trimmers and close to getting on the road, it's time to get started.

The bus was a dry-cleaners van and looked in reasonable shape. As always when you get started poking and proding, you learn a bit about what you are getting into. Unfortunately, the rust and damage is quite extensive.

Never mind, we have stripped her out and will pressure wash today. Then cut all the visible rust areas away in preparation for a complete media blast.. Lots of shiny new metal will be needed..

Here are some early shots.. More to come

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StenGuns Veteran Volks Folk

2,147 posts · joined Mar 2004 ·

#672797

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StenGuns Veteran Volks Folk

2,147 posts · joined Mar 2004 ·

#672811
Can't ever stop.. Bloody driven!
This old girl has dual side doors and is well worth the time and effort..

StenGuns Veteran Volks Folk

2,147 posts · joined Mar 2004 ·

#672815
Used to.. It was a 71 Dual Cab that was the 1st vehicle I had in my Transport Fleet.. Should never have sold it on.. Ran an 1835 with twin webers and was a brilliant ride!

kroozzn63 Bishop of Volkswagenism

3,005 posts · joined Jan 2004 ·

#672851
nice to see another in sunny sydney ive got one too now with similar issues ,Rob where did the bufori end up is it being restored or anyone here got it?
www.lowlight.com.au
show us your gates

StenGuns Veteran Volks Folk

2,147 posts · joined Mar 2004 ·

#672883
Mate. Sad news about the Bufori..
The new owner let his 18YO drive it and he smashed it.. No idea what is happening now but I'll find out

pod i`ve got to finish this thing one day

4,980 posts · joined Dec 2003 ·

#672937
wonder how many 4 kilo tins of bog they used on the poor old girl,but she will be in fine health soon👍 keep up the good work Rob👍
meetings 1st sunday of the month
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Rommel Slammed & Awesome Dubber

85 posts · joined Sep 2008 ·

#672971
Yeah keep up the good work Rob, seeing things like that keep me inspired to get in the shed instead of going for a ride on my hog. Just realised both my toys are aircooled....cool😎

kroozzn63 Bishop of Volkswagenism

3,005 posts · joined Jan 2004 ·

#672989
man thats terrible news , well if the body is damaged it is still worth salvaging and put a linkpin front clip "now would be a good time" if the front is smashed up, please let me know, Cheers Brendon
show us your gates

StenGuns Veteran Volks Folk

2,147 posts · joined Mar 2004 ·

#673010
Some shots of the strip down..
Areas that have major rust are shown.. The old metal has been cut away to allow the media blasting to get right into the rust areas..
We have ordered or will fabricate the lower 12 inches of the body all the way around.. Plus two new door skins.. The cargo doors, rear door and engine lid are all repairable..
Interior is very clean and really the whole body is quite straight.. This will be a fabulous resto and well worth the effort.. Next step is to get the whole body blasted and the fit the new metal.. This will take all the way through to Christmas.. Time and $$ have to be budgeted wisely!!

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StenGuns Veteran Volks Folk

2,147 posts · joined Mar 2004 ·

#673012
I wonder about the original colour of the body..
I first thought it was birch green (inside the headlight buckets)
But then on the nose we have a yellow/orange and a forest green as well as the birch green..

The yellow/orange is the RAAF colour used (I think) so this may have been an airfield vehicle 1st!!

StenGuns Veteran Volks Folk

2,147 posts · joined Mar 2004 ·

#673014
The ID/VIN is 2112120008
2| - Type 2
21| - Type 2 Panel van
211| - Type 2 Panel van with production date of 1971
211|2|120008 - The last 7 digits being the chassis number (I thought it was only 6 so the 1st "2" might be for RH Drive or or Right and Left Hand doors)

Can anyone shed light on the above? I'd love to find out..

simoninoz Seriously Crusin Dubber

161 posts · joined Jan 2005 ·

#679179
I take my hat off to you there Stenguns, that's a lot of work. My 69 walk through panel has been painted inside and the outside is getting done this weekend - Birch Green funnily enough on the outside, but all over - there is a pic of such a panel in an Aussie brochure of the time.

Glad to hear your cargo doors are repairable, they are a nightmare to source, good'uns anyway

When mine's done I'll put some pics up.

VeeDub Learner Dubber

14 posts · joined Nov 2008 ·

#679184
I love the twin door kombi's 😀

Good luck with the project.

HotRodMatt If it\'s old or rare - cut it!

3,616 posts · joined Sep 2002 ·

#679187
Can't wait to see this one back on the road...

StenGuns Veteran Volks Folk

2,147 posts · joined Mar 2004 ·

#679207
Waiting for replacement metal to arrive before we do much more.. basically new metal all the way around the bottom 10 inches..
Then a sandblast to cut the metal back to useable.. I'm figuring paint about april/may

pete wood 23 Windows of Awesome

6,828 posts · joined Jan 2004 ·

#679220
gee that's not as bad as it could be...I think. 🤪

sten, hats off to you mate, don't know how you do it or how the bank continues to honour the cheques but keep it up mate. 👍
"stoopid is stronger than axles"
http://drivingnotpolishing.blogspot.com.au/

StenGuns Veteran Volks Folk

2,147 posts · joined Mar 2004 ·

#683823
Update

New metal has arrived
Waiting now for sanding blasting in the New Year
Expecting around June 09 completion (said that before!)

Dasdubber DAS Resto Haus

5,746 posts · joined Aug 2002 ·

#683864
Nice work mate, good to see it being done properly unlike the previous "repairs". Unfortunately I see those all too often.

I'm sure you can appreciate with your last resto how hard it is to quote on this sort of work once you start digging and finding nastiness like you uncovered! All the best, its just metal after all 🙂 (well the non-oxidised stuff anyway)
AL
www.dasrestoparts.com.au

V Wreck Commited Dubber

65 posts · joined Apr 2008 ·

#683867
it looks about 20 kgs lighter now all the bog is gone😁

i know how you where feelin when you where finding all the rust after thinking it was all good😬
WANTED 1600TP IN GOOD CONDITION .MUST BE IN S.A. AREA

Grock Officially Full-On Dubber

264 posts · joined Apr 2004 ·

#728260
How's it going?

Camo Custom Title Time!

1,936 posts · joined Oct 2007 ·

#772421
Rob,

I remember seeing your threads back in 2008, but didn't realise that it was yours as I only met you since the beetle was in the spot light.

I gather you also have big plans for this one 👍 or 🙅 ???

Good luck and look forward to updated photos as I know what extent you go to on a resto 👍

Kev
I thought rebuilding a VW would be cheap - Shit I was wrong, just don't let the wife know !!!!

Click here for my (slowy) modded 1961 Beetle build.

kroozzn63 Bishop of Volkswagenism

3,005 posts · joined Jan 2004 ·

#772447
wow i havent been on here since then and its starting now good timing for me...
show us your gates

StenGuns Veteran Volks Folk

2,147 posts · joined Mar 2004 ·

#772500
I've had other priorities and now really just want to get this Van done.. There won't be the years and $$ thrown in though like I did with the bug.
I've got a hell of a lot of new metal to graft on.. Lucky I have a decent paint and body guy thats not going to want my house for the work..

My plans include:
Drop spindles, lowered a few inches, but not in the weeds..
1915 mild performance (110 Cam, twin Webers, nice crank etc) married to a re-built 2 L box..
Basic interior with a few customising surprises.. These vans are such a blank canvas!
Two tone paint (like the selecta shot at the start of the thread)
A kick arse sound system (I'm talking pull over and start an outdoor party!)
A nice set of fuch's or something like that (not 100% yet)

This will be a coast cruiser.. Surfboards a must!..

I'll post the build progress as we go.. The paint and body is getting done out of town so I don't have ready access to these shots (but I'll try my best)..

vassy66T1 Wow ... are U reading this?

2,120 posts · joined Jun 2003 ·

#772601
Very cool 😁

Looking forward to seeing the progress pics.

ochevi Learner Dubber

19 posts · joined Feb 2009 ·

#774603
DECENT PAINT AND BODY GUY??? What was wrong with the bug?