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My '59 Bug Xmas pressie!!!

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jjwebb123 Wolfsburg Wizard

617 posts ยท joined Aug 2009 ยท

#787753
is that mig running on gas?
"A car for the people, an affordable Volkswagen, would bring great joy to the masses and the problems of building such a car must be faced with courage."
Adolf Hitler At opening of 1934 Berlin Auto Show

psimitar Son of Jim - Creator of Good

2,506 posts ยท joined Jan 2009 ยท

#787776
jjwebb123 wrote:is that mig running on gas?
Glad you love my thread. Closing plate hopefully goes on by the weekend ๐Ÿ™‚

The MIG is gassed. You can see the pipe coming out the back and the cylinder is hiding in the background. ๐Ÿ˜‰
madness is in the eye of the beholder ๐Ÿ‘

jjwebb123 Wolfsburg Wizard

617 posts ยท joined Aug 2009 ยท

#787932
oh ok yeh thought that might have been it.
just thought you might have been using gasless wire thats all.
look forward to more posts.๐Ÿ‘
"A car for the people, an affordable Volkswagen, would bring great joy to the masses and the problems of building such a car must be faced with courage."
Adolf Hitler At opening of 1934 Berlin Auto Show

pete wood 23 Windows of Awesome

6,828 posts ยท joined Jan 2004 ยท

#788055
if you are doing something serious engine wise, heck even if you are not, a kafer bar kit would help that rear chassis a lot, especially after you notched the horns for the cvs.

btw, keep up the good work. ๐Ÿ‘ ... and get some gas for that mig... the difference is stunning.
"stoopid is stronger than axles"
http://drivingnotpolishing.blogspot.com.au/

psimitar Son of Jim - Creator of Good

2,506 posts ยท joined Jan 2009 ยท

#788084
pete wood wrote:if you are doing something serious engine wise, heck even if you are not, a kafer bar kit would help that rear chassis a lot, especially after you notched the horns for the cvs.

btw, keep up the good work. ๐Ÿ‘ ... and get some gas for that mig... the difference is stunning.
Yea will maybe make a kafer cos sure don't have the readies for buying one. Even if I just link the horns to the shox towers that'll help with the engine weight.

As for the gas, it's in the background hiding but I'd never use gasless as anything from nasty to tricky to use ๐Ÿ˜‰
madness is in the eye of the beholder ๐Ÿ‘

psimitar Son of Jim - Creator of Good

2,506 posts ยท joined Jan 2009 ยท

#788807
So been busy fitting the Hookeys Closing panel up and fits a treat. Few piccies of rust painting etc








The plug welds are solid but messy cos I really don't know how people say welding upside down is the same as from the top or side cos gravity makes the molten metal drip down :confused:

Anyhow, slice the tops of em during the week and then grind the rest flush ๐Ÿ™‚

Once tied up I'll clean all the gasket area for painting and we are ready for sticking the pan back under the shell ๐Ÿ˜€
madness is in the eye of the beholder ๐Ÿ‘

psimitar Son of Jim - Creator of Good

2,506 posts ยท joined Jan 2009 ยท

#792724
So today I ha mostly been preppin and paintin the the seal area of the shell. Waiting for things to dry in this cold weather ain't been fun but hey I got there ๐Ÿ™‚





Just gotta glue the notches I made in the seal to make it fit better and then the pan is going under this week ๐Ÿ˜€ ๐Ÿ˜€ ๐Ÿ˜€
madness is in the eye of the beholder ๐Ÿ‘

psimitar Son of Jim - Creator of Good

2,506 posts ยท joined Jan 2009 ยท

#793604
I thought I'd taken a piccie of the beam on the pan but hadn't so thought do that tonite before the sun goes down at 5.30pm ๐Ÿ™






Also bought some 12mm thick rubber strip for making the body mount vibration pads. $20 for the rubber or $40+ for buying the proper pads ๐Ÿ˜‰

Also having to clean up the Corollas water pump, all faces machined flat again, the starter needs new brushes and I need a new rear tyre. Think I'll be whoring myself this weekend again ๐Ÿ™‚
madness is in the eye of the beholder ๐Ÿ‘

psimitar Son of Jim - Creator of Good

2,506 posts ยท joined Jan 2009 ยท

#793605
Can someone please tell me whats wrong with these photos?







Only kidding ๐Ÿ™‚ The pan is now re-attached to the shell. Only took me 4.5hrs all by myself to line things up and what not ๐Ÿ™‚

However I do have to unbolt the rear and sides to lift the shell a bit cos I didn't managed to align the holes in the rear x-member rubbers. Oh and making your own mounting rubbers was piss easy and a darned sight cheaper. I have so much rubber left I could make around 40 more

A landmark day and much forwardness can be had now ๐Ÿ˜€
madness is in the eye of the beholder ๐Ÿ‘

psimitar Son of Jim - Creator of Good

2,506 posts ยท joined Jan 2009 ยท

#798089
Bit of picture worthiness progress. Have got the seat plates machined and already for spot welding in after check that they fitted properly.





And seat checked for fitment



Me beam bearing won't be here till early next week so just trying to keep things moving ๐Ÿ™‚
madness is in the eye of the beholder ๐Ÿ‘

Smiley Veteran Volks Folk

2,125 posts ยท joined Oct 2008 ยท

#798221
Nice work!!!

Great to see things moving along.

Have you sat in it holding a steering wheel and gone, "Brmmm brmmmmmm!" yet? ๐Ÿ˜‚๐Ÿ˜‚๐Ÿ˜‚๐Ÿ˜‚
I know I would have.



Smiley ๐Ÿ˜Ž
If you said I was a Volkswagen man, you'd be right.

psimitar Son of Jim - Creator of Good

2,506 posts ยท joined Jan 2009 ยท

#798261
Smiley wrote:Nice work!!!

Great to see things moving along.

Have you sat in it holding a steering wheel and gone, "Brmmm brmmmmmm!" yet? ๐Ÿ˜‚๐Ÿ˜‚๐Ÿ˜‚๐Ÿ˜‚
I know I would have.



Smiley ๐Ÿ˜Ž
Oh indeed I have ๐Ÿ˜€ I've got those seats at just the right height too. Well comfy to sit in ๐Ÿ™‚

Figuring out the seat belt mounts now for reel 3 point type belts. Upper B post needs a small slot cut from the outside to slide the reinforcing plate down into the post. This way the inner metal isn't cut so original strength is still there. Sorted ๐Ÿ˜€
madness is in the eye of the beholder ๐Ÿ‘

psimitar Son of Jim - Creator of Good

2,506 posts ยท joined Jan 2009 ยท

#800662
So got the drums back on the front



And then the weirdest things happened........... The wheels fell back onto the drums




Best pictures I could take without rolling her into the rain plus my back is recovering from a epidural injection. Anyhow, this is with the adjusters wound right the way down and that's pretty low aye?

This must be the first time in 10 odd yrs that she has been on all 4 wheels ๐Ÿ˜€ ๐Ÿ˜€

Once I've got back from the UK with brake shoes and other goodies I'll prob get some new bearings and get the brakes bled and done properly plus I'll have the tie rod ends then too.

So this coming week I shall hopefully get the seat strengthening plates welded in.

Gotta call the engineer too as not sure the upper B pillar spreader is possible to comply with ADR rules and may have to settle for lap belts instead of 3 point inertia ๐Ÿ˜‰
madness is in the eye of the beholder ๐Ÿ‘

ian.mezz I never said, I could write or spell

3,913 posts ยท joined Sep 2004 ยท

#800769
psimitar wrote:I thought I'd taken a piccie of the beam on the pan but hadn't so thought do that tonite before the sun goes down at 5.30pm ๐Ÿ™






Also bought some 12mm thick rubber strip for making the body mount vibration pads. $20 for the rubber or $40+ for buying the proper pads ๐Ÿ˜‰

Also having to clean up the Corollas water pump, all faces machined flat again, the starter needs new brushes and I need a new rear tyre. Think I'll be whoring myself this weekend again ๐Ÿ™‚
Those bump rubbre mounts may get in the way,
when you lower it.
๐Ÿ˜‚๐Ÿคช๐Ÿ˜‚๐Ÿคช๐Ÿ˜‚
car forums. where a lot of peoples good intentions end up taking a good old car off the road forever never ever to see the road again. ๐Ÿฅฒ

psimitar Son of Jim - Creator of Good

2,506 posts ยท joined Jan 2009 ยท

#800826
Cheers guys ๐Ÿ™‚

I'll see how close the bump stop mount is whilst she's at her lowest. If close then shall see about some rubber pipe instead cos the bump stop is there for a reason ๐Ÿ™‚
madness is in the eye of the beholder ๐Ÿ‘

psimitar Son of Jim - Creator of Good

2,506 posts ยท joined Jan 2009 ยท

#800944
We'll see mate, we'll see ๐Ÿ™‚
madness is in the eye of the beholder ๐Ÿ‘

psimitar Son of Jim - Creator of Good

2,506 posts ยท joined Jan 2009 ยท

#808663
So house sitting for the in-laws means finding jobs to do away from the beetle.

Headlight repairs. I forgot to take a photo of the ali baking foil I've glued into the bowl as the mirror finish was pretty gone.

Spot the before and after photo



and have fitted wedge type sidelights to save issues with the std sidelight bulb/wiring.


Cheap fix but with P45t Halogen bulbs you'd never really notice ๐Ÿ™‚

Wanted to put the headlights together but local supplier is waiting for the spring clips to come in ๐Ÿ™„

Ah well, little bro over for a few days so progress really has been slow plus the vehicle engineer won't return my calls so I can't sort whether I can use inertia belts or lap belts :moon: to you mr engineer
madness is in the eye of the beholder ๐Ÿ‘

vwsteve karmann crazy

2,087 posts ยท joined Jul 2006 ยท

#808693
gees mate, i bet you got sick of grinding down all those welds under the heater chanel๐Ÿ˜‚
i hate grinding!
1 1963 356b porsche coupe
2 1960 karmann ghia cab
1 1965 karmann ghia cab
1 1966 karmann cab
1 1961 split ute
1 1967 split p/van
1 1952 standard bug
1 1963 ragtop
1 1960 ragtop
2 1954 ovals
1 1956 oval baja project
1 1957 oval flying flea

psimitar Son of Jim - Creator of Good

2,506 posts ยท joined Jan 2009 ยท

#808811
vwsteve wrote:gees mate, i bet you got sick of grinding down all those welds under the heater chanel๐Ÿ˜‚
i hate grinding!
Yea, grinding sucks esp from underneath as makes the arm ache from pushing upwards for so long and so hard.

Not much grinding left I hope ๐Ÿ˜€
madness is in the eye of the beholder ๐Ÿ‘

psimitar Son of Jim - Creator of Good

2,506 posts ยท joined Jan 2009 ยท

#811516
So the 3 weeks house sitting for the in-laws wasted valuable resto time but back into with a vengance this week.



Bit's painted whilst at in-laws. Spot the custom fluid reservoir so the old 50's single res now feeds the dual MC.





Using some plate to flatten the area where the upper seatbelt mount goes for the front seats. Can't go up top due to the semaphores.




8mm thick spreader plate plug welded in place and tidied up.





Pasenger channel repaired, painted and inner panel repair started

More below ๐Ÿ™‚
madness is in the eye of the beholder ๐Ÿ‘

psimitar Son of Jim - Creator of Good

2,506 posts ยท joined Jan 2009 ยท

#811518


Tie rods and fluid res installed. Shiney ๐Ÿ™‚



And a Stainless washer jet fetted to pass the Rego rules here. Custom fluid res to follow.

Also, now 90% done with re-wiring her and getting started on the drivers seat frame. Xmas all back together is do able tho maybe without the engine but really getting there now ๐Ÿ˜€
madness is in the eye of the beholder ๐Ÿ‘

psimitar Son of Jim - Creator of Good

2,506 posts ยท joined Jan 2009 ยท

#813030
So been toiling away most the week and weekend to keep things moving. Picked crank and headlight parts up on friday so we have



also got a new gearlink coupling and basically these 'genuine Vw' new ones are a bit crap so outta $20 of coupling I've used just the rubber bushes. Also, you'll see in the pic that I have cut and welded the old unit to make the bush fit very snuggly so no slop in it now



Then got one side of the drivers seat frame started and have both the lower B post repair panels done with seatbelt plates in em



And the drivers side hole



Just trying to cure the rust on that inner panel before welding them in and then that'll be the seatbelt points good to go.

Drivers seatframe is last big bodywork item I think and then apart from the engine rebuild its a case of putting bits back together ๐Ÿ˜€
madness is in the eye of the beholder ๐Ÿ‘

psimitar Son of Jim - Creator of Good

2,506 posts ยท joined Jan 2009 ยท

#813741
So last few nites I have fitted one of the rear brake shoes up



Still gotta fit the handbrake level and other side but almost ready for fluid.

Then I have the seatbelt points all done now




And drivers B pillar repair




Also, I finished the headlight wiring and think I'm ready for buying a battery to test everything. Well few grommets required to finish that too.

So, onto the drivers seat frame tomoro ๐Ÿ™‚
madness is in the eye of the beholder ๐Ÿ‘

psimitar Son of Jim - Creator of Good

2,506 posts ยท joined Jan 2009 ยท

#817297
So I have hammered it the last few weeks and have tarted up the seat belt mods plus fitted the new inertia's and then got the cross bracing done on the seat frame and the floorpan plates welded and painted.

Enjoy the pics ๐Ÿ˜€









madness is in the eye of the beholder ๐Ÿ‘

psimitar Son of Jim - Creator of Good

2,506 posts ยท joined Jan 2009 ยท

#817298
Plus spacers made for running wide 5 rear drums on IRS shafts




No frame pics as bit of grinding and end plates to weld before welding the seat to it and then a picture in the car ๐Ÿ˜€
madness is in the eye of the beholder ๐Ÿ‘

psimitar Son of Jim - Creator of Good

2,506 posts ยท joined Jan 2009 ยท

#818460
So fitted the rear wings


Passenger side will need it's spring plate resetting by an inch. DOH!!

And headlights fitted


Managed to blow passenger high beam so will look into that and figured out that I'd wired the relay coils the wrong way round and hence the diode was basically acting as a short and fried the coil.

Will just have to swap the fusebox terminals around and that'll fix that.

Doing lots of little jobs like painting the handbrake lever and filling my remote reservoir, which works and don't leak ๐Ÿ™‚ then battery clamp and rear seat rail and.........

Ah well, getting there.

Merry Christmas everyone ๐Ÿ˜€
madness is in the eye of the beholder ๐Ÿ‘

Iris-the-lovebug Casual Dubber

47 posts ยท joined Apr 2010 ยท

#818744
Best xmas present EVER!!!!! I hope one day if I get married my husband will buy me a Bug to do up!!!!

Good job with the resto too!!!!!!!!!!