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proper pre paint prep

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rob53 Officially Full-On Dubber

385 posts · joined Jan 2007 ·

#832379
Hi All,
After watching a tv show on the bmw z4 factory I started wondering what is the proper prep of bare metal before paint (not in the factory, but by panel beaters and restorers)?

I'm really keen to do the best to avoid future rust under paint and have a long lasting paint.

Thanks,
Rob
Thats not rust, it's ah ... orange primer ... yep that's what it is ...

vlad01 Compulsive Aussie Vee Dubber

4,270 posts · joined Jun 2010 ·

#832447
bare metal, w&g remover, etch primer, epoxy primer, paint??

I am no expert of refinishing but one thing I know. Treat every single process like you are spacecraft engineer working in a class 100 clean room at NASA.

Don't touch any surface with your hands or any part of your body, don't even breath on it.

Cleanliness.
Right temperature.
Right humidity.
And follow instructions of the products used. (Do not use "1 glove fits all" tactic on paint/preparation products)

Thats all the advice I can think of right now.

71 notchback,
Past owner of, 70 NB, 73 SB and 72 FB TLE

LOWBUG Insano Dub Head

738 posts · joined Jul 2003 ·

#832452
vlad01 wrote:bare metal, w&g remover, etch primer, epoxy primer, paint??

I am no expert of refinishing but one thing I know. Treat every single process like you are spacecraft engineer working in a class 100 clean room at NASA.

Don't touch any surface with your hands or any part of your body, don't even breath on it.

Cleanliness.
Right temperature.
Right humidity.
And follow instructions of the products used. (Do not use "1 glove fits all" tactic on paint/preparation products)

Thats all the advice I can think of right now.
What about a de-oxydising solution for the bare metal, epoxy for the final undercoat? Good luck with that, maybe for first coat over bare metal but not before final top coat.

But everone has their own ideas, unless your in the industry

helbus Administrator Mad fabricator, paint and body

7,386 posts · joined Sep 2002 ·

#832473
This is how we do it at our work

- Bare metal, complete. Soda blast outer panels, garnet blast (framework, chassis and floors only), paint stripper, sander, strip disc etc. Must be clean with no rust, sealer, paint or acid residue. "Rust converters" are not used. We remove all rust completely.
- De-oxidine.A phosphoric acid detergent-type metal cleaner and surface rust remover. Removes rust and light deposits of mill oil and destroys corrosion stimulators. It will also condition for painting all iron metal surfaces.
- Two pack, Polyvinyl Bu-tyral, zinc tetroxy chromate based etching primer, designed to promote maximum adhesion.
- Two pack high build polyamide cured recoatable epoxy coating

Then any polyester filler is done on top of the epoxy.

Then a coat of epoxy to seal any filler forever from moisture.

Then the topcoat paint love starts.
EJ22 into Bay Microbus - Finished project build thread- click on this spot here for info

jjwebb123 Wolfsburg Wizard

617 posts · joined Aug 2009 ·

#832477
general bare metal speaking.Check for rust spots,
surface rust.Hit with a bit of deoxidine,that should get rid of most of the heavy surface rust and
so forth.if ready for priming mask up,and prep.to prep,Wipe the panel all over with metho,let dry a little.
Wipe all over with prepsol,and then prepsol again.Making sure the majority of dirt and foreign matter is gone.
NOW...once you have sprayed prepsol on the panel.Do not touch with bare hands.The oil and grease will
transfer onto the panel.Making the whole process pointless.once prepped,do not touch it.spray it with
some primer,generally 4 coats,allows enough room for blocking back.Remember everyone has different techniques

Hope that helps

Good Luck👍
"A car for the people, an affordable Volkswagen, would bring great joy to the masses and the problems of building such a car must be faced with courage."
Adolf Hitler At opening of 1934 Berlin Auto Show

rob53 Officially Full-On Dubber

385 posts · joined Jan 2007 ·

#832671
I've never heard of de-oxodine, but at tafe I remember the the teachers mentioning applying some metal prep to bare metal and then rinsing off with water. Is that the same thing?

Now it makes sense why the good quality paint jobs cost so much.

So I assume that epoxy and 2 packs are definitily a no-no for diy at home right?
Thats not rust, it's ah ... orange primer ... yep that's what it is ...

HappyDaze Superannuated

2,887 posts · joined Jun 2009 ·

#832705
De-oxidine and Metalprep are based on phosphoric acid. They do a great job of etching bare metal, and preparing it for the first [etch?] primer coat.
I'd rather wear a Beetle out by racing it than by polishing it!

jjwebb123 Wolfsburg Wizard

617 posts · joined Aug 2009 ·

#833109
rob53 wrote:I've never heard of de-oxodine, but at tafe I remember the the teachers mentioning applying some metal prep to bare metal and then rinsing off with water. Is that the same thing?

Now it makes sense why the good quality paint jobs cost so much.

So I assume that epoxy and 2 packs are definitily a no-no for diy at home right?
not too sure about applying water to bare metal.but there are alot of methods out there.
"A car for the people, an affordable Volkswagen, would bring great joy to the masses and the problems of building such a car must be faced with courage."
Adolf Hitler At opening of 1934 Berlin Auto Show

vlad01 Compulsive Aussie Vee Dubber

4,270 posts · joined Jun 2010 ·

#833207
HappyDaze wrote:De-oxidine and Metalprep are based on phosphoric acid. They do a great job of etching bare metal, and preparing it for the first [etch?] primer coat.
yes phosphoric acid and zinc phosphate.

71 notchback,
Past owner of, 70 NB, 73 SB and 72 FB TLE

rob53 Officially Full-On Dubber

385 posts · joined Jan 2007 ·

#833208
Great info thanks everyone!
Thats not rust, it's ah ... orange primer ... yep that's what it is ...

vwbugsrule Slammed & Awesome Dubber

84 posts · joined Feb 2011 ·

#833245
i take my car down to bare metal, using paint stripper wet & dry paper and a wire wheel for the tough spots. Bare metal is the best base to paint on, and never sand blast. It will take your penetration coat off from the factory and can ruin the paint that goes onto your car later on. So paint stripping and sanding if the best way to go, sure it takes a S#*! load of time but the finish will be perfect. Also 2 pac prima is the way to go and POR-15 👍