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Advice wanted on hinge screws

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Granto Commited Dubber

69 posts · joined Apr 2011 ·

#843690
got some super tight hinge screws on the door hinges of my beetle, i bought an impact screwdriver and a small sledgehammer on the weekend but still no luck loosening them and i need to realign the door so if anyones got any hints or ideas on how to loosen the damn things i'd appreciate it, have sprayed wd40 as well.

grumble Son of Jim - Creator of Good

2,672 posts · joined Jun 2008 ·

#843692
You might try heating the screw with the oxy and then giving it a whack with the impact driver although I am reticent to hit it too hard or if this doesn't work drill the bolt in the centre of the cross and then retap the plate.

bajachris88 The international telephone dialing code for Antarctica is 6

6,661 posts · joined Apr 2005 ·

#843696
have you got a phillip's head bit that fits onto a 1/2 inch breaker bar?

You can purchase them, supercheap only has them with the impact drivers as a kit for like $12. The torque compared to just an impact driver and phillips head screw driver made the world a difference.

A bloke in uk on ebay has replacement stainless steel screws with hex key bolts instead of philips for replacement. makes future undo-ing a breeze 👍
(ô_!_/ô) (ô_!_/ô)
69' baja: kombi box, thing spindles, irs, disc front, type 3 rear drums, 2 inch lift kit, 31x10 rears. 👍
New engine in process: 94mm p&bs, 74mm C/w chomol Crank, 35.5x39 SP heads, turbo. Wierd combo, hopeful torque monsta!

Granto Commited Dubber

69 posts · joined Apr 2011 ·

#843711
thanks guys I'll try all of the above.
Chris are you saying that I can buy the breaker bar and phillips head bit at Supercheap? the impact driver kit i bought from bunnings for $40 it was all i could find, maybe i can use that bit and just buy a breaker bar? i phoned supercheap and they said they used to have impact screwdrivers but no more. what youve described sounds good to me, i dont have an oxy so....

bajachris88 The international telephone dialing code for Antarctica is 6

6,661 posts · joined Apr 2005 ·

#843713
Yea, this impact driver kit supercheap sold a few yrs back (like 2 or 3 yrs) was this handheld thing that you bashed with a hammer at the end, and the front of this impact driver used a 1/2inch socket connection, where this socket bit had a hex drive for the three hex drive bits taht came with it. 1 being philips and 2 being flat heads etc.

you can buy the breaker bar from there lol, but in order to get this 1/2 inch socket with the hex bit to stick on it I had to buy the impact driver, which was like 12 ish dollars (was cheap).

Good tool shops like glenfords etc should have it and sell it separately.
Just let them know you are looking for a 1/2 inch socket (or what ever size your after for your breaker bar) that has a philips head drive on it. then slap the socket on a breaker bar and you got awesome torque 🙂

looks like this:
http://www.ebay.com.au/itm/WILLIAMS-SNAP-SOCKET-DRIVER-SET-HEX-PHILLIPS-ALLEN-/270750299936?pt=AU_Hand_Tools&hash=item3f09f9b720
(ô_!_/ô) (ô_!_/ô)
69' baja: kombi box, thing spindles, irs, disc front, type 3 rear drums, 2 inch lift kit, 31x10 rears. 👍
New engine in process: 94mm p&bs, 74mm C/w chomol Crank, 35.5x39 SP heads, turbo. Wierd combo, hopeful torque monsta!

68AutoBug Beetle Restorer - Experience over 138\% - YIKES --

11,654 posts · joined Aug 2002 ·

#843731
Granto wrote:got some super tight hinge screws on the door hinges of my beetle, i bought an impact screwdriver and a small sledgehammer on the weekend but still no luck loosening them and i need to realign the door so if anyones got any hints or ideas on how to loosen the damn things i'd appreciate it, have sprayed wd40 as well.
They are very tight... normally...
and usually an impact driver does the trick...

make sure You get WD40 etc to the back of the screws..
keep spraying... keep trying..

Best of luck

next would be drilling the screws out...
depending on how hard the screws are.??

LEE
- Helping keep Air Cooled VWs on the road - location: SCONE in the Upper Hunter Valley - Northern NSW 320 kms NNW of SYDNEY---

Granto Commited Dubber

69 posts · joined Apr 2011 ·

#843754
good chris know what to get now, thanks everyone for the advice i'll use it all.😎
bajachris88 wrote:Yea, this impact driver kit supercheap sold a few yrs back (like 2 or 3 yrs) was this handheld thing that you bashed with a hammer at the end, and the front of this impact driver used a 1/2inch socket connection, where this socket bit had a hex drive for the three hex drive bits taht came with it. 1 being philips and 2 being flat heads etc.

you can buy the breaker bar from there lol, but in order to get this 1/2 inch socket with the hex bit to stick on it I had to buy the impact driver, which was like 12 ish dollars (was cheap).

Good tool shops like glenfords etc should have it and sell it separately.
Just let them know you are looking for a 1/2 inch socket (or what ever size your after for your breaker bar) that has a philips head drive on it. then slap the socket on a breaker bar and you got awesome torque 🙂

looks like this:
http://www.ebay.com.au/itm/WILLIAMS-SNAP-SOCKET-DRIVER-SET-HEX-PHILLIPS-ALLEN-/270750299936?pt=AU_Hand_Tools&hash=item3f09f9b720

amazeer Bishop of Volkswagenism

3,029 posts · joined Nov 2005 ·

#843772
May be a dumb question but is your impact driver reversible? Its set on undoing? I've never had one not come undone with the impact driver. Being a steelworks fitter you get pretty good at belting the crap out of things with hammers though.

Could you hold the phillips bit in the screw hard enough to turn with a breaker bar without it riding out and stuffing up the screw?

pod i`ve got to finish this thing one day

4,980 posts · joined Dec 2003 ·

#843776
amazeer wrote:Could you hold the phillips bit in the screw hard enough to turn with a breaker bar without it riding out and stuffing up the screw?
thought the same thing myself 🙂 and the thought of stainless screws reacting with the mild steel and binding up when trying to get out, well 🤪
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bajachris88 The international telephone dialing code for Antarctica is 6

6,661 posts · joined Apr 2005 ·

#843794
worked for me 👍 when normal screw driver no good and they were rediculously tight. What was hrs of failing with a philips was achieved in 30 minutes with the bar. you will have to put your body weight against the breaker bar to push into the bolt and prevent the philips drive from coming out.

if the philips head of the screw is burred and ugly, just hammer the philips bit in to reshape it (because it would already be molestered). and give it a go. The hammering will also shock teh bolt thread and crack open any areas where the thread is fused. there is alot of flesh on those bolts.

They got loctite products to prevent stainless reacting don't they?
(ô_!_/ô) (ô_!_/ô)
69' baja: kombi box, thing spindles, irs, disc front, type 3 rear drums, 2 inch lift kit, 31x10 rears. 👍
New engine in process: 94mm p&bs, 74mm C/w chomol Crank, 35.5x39 SP heads, turbo. Wierd combo, hopeful torque monsta!

matberry Moderator Go hard or go home

8,114 posts · joined Mar 2006 ·

#843797
The s/s hardware is available at any fastener supply shop, M8 x 1.25 c/s. S/s and mild steel arn't too bad for corrosion, but some antisieze should be used, but we all do that anyway...don't we?
Matt Berry Motorsports...air cooled advice, repairs and mods Ph 0408 704 662
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vw54 Administrator Always Waiting 4 Friday

16,723 posts · joined Aug 2002 ·

#843799
use the breaker bar and a number 4 phillips tip

Clean all the grease n dirt out of the recess then tap the recess down into the correct place with a pin punch this will make the recess the correct shape and loosen the threads as well

get some corse valve cutting paste and apply to the screw recess then use the number 4 and a breaker bar also get yr mate with a lump of wood pushing on the head of the breaker bar to apply pressure and stop the bit from burring out of the recess only ever had to drill one screw in all the years
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donn Wolfsburg Elder

3,515 posts · joined Nov 2005 ·

#843804
I've used a phillips bit out of an impact driver fitted into a socket then a breaker bar, saves running around looking for a dedicated phillips socket set, worked for me .
I dream of a day when a chicken can cross a road without being asked for it's motive!

1303Steve Scirocco Rare

8,650 posts · joined Aug 2002 ·

#843807
Hi

I use a big ugly Stanley screwdriver with a pair of vice grips on the handle. Failing that I drill the heads off.

Hammers and the delicate hinge area dont mix well.

Steve

rob53 Officially Full-On Dubber

385 posts · joined Jan 2007 ·

#843813
I tried using the impact driver which you bash it with a hammer, it was such a PITA to use, kept changing direction from clockwise to anticlockwise. (I did manage to get one screw out LOL), Next day bought an rattle gun from supercheap and all the screws were out in 30 seconds!
Thats not rust, it's ah ... orange primer ... yep that's what it is ...

annosL Officially Full-On Dubber

378 posts · joined Dec 2008 ·

#843826
All good advice, I used heat but not having oxy I used a butane torch with a fine flame which got the screw really hot, then quenched with a spray-bottle, I still needed to use an impact-driver but it did the trick

Granto Commited Dubber

69 posts · joined Apr 2011 ·

#843927
Yahtzee ! I used the phillips bit out of the impact driver and picked up a small breaker bar from supercheap as suggested, took it slow and steady and got them all loose. thanks for all the great advice guys good to know i'm not the only one that found them a challenge.

Klaus Custom Title Time!

1,439 posts · joined Aug 2004 ·

#844145
if it was stupid stuck rusted i drill out a little bit with 13mm drill then weld a high tensile bolt to it... never fails 🙂