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removable doors...

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1916baja Custom Title Time!

1,990 posts · joined Sep 2007 ·

#878633
Just wondering how people go about having doors that just lift off?? Is there a way to modify the original door hinge to make the door just lift off? the reason i ask is that my car trailer has 400mm high sides as it doubles as a mega box trailer, i cannot open the doors once on the trailer and as i have lexann windows i cannot reach in to pull the handbrake or put it in gear on once its loaded. I have fitted an electric winch to get the car on there so that shouldn't be a problem.... Does everyone use there handbrakes and in gear when carrying their drag cars? or is having it tied down sufficiant?? I have had 2 other beetles on it and its great as i can just climb out the window, not the case with the drag bug!

cheers
Mick.

LUFTMEISTER Veteran Volks Folk

2,041 posts · joined Jul 2005 ·

#878640
why not make the passenger side door window removable with dsuz (i think) fasteners?
Customer service is not dead in Australia.

Always after HAZET & MATRA & VW factory tools

1916baja Custom Title Time!

1,990 posts · joined Sep 2007 ·

#878643
Ha! Yeah, right after i started this thread i thought the same thing! Will look into that.

whathaveidone Custom Title Time!

1,559 posts · joined Feb 2010 ·

#878646
Hey Mick.
Ive got the same problem with my trailer, thats mine are removable. I knocked the pin out of the original hinges, then I turned a bolt down so it sliped in and out easily. Drilled a small hole in the bottom of the pin so a R clip can go through to lock it in place. ANDRA rules say it must be locking! Or you can get a quick relese pin off the net.
I dont put my car in gear but i do use the handbrake.

1916baja Custom Title Time!

1,990 posts · joined Sep 2007 ·

#878649
yeah Ben, that sounds easy enough. Will probably do that before i get my car on the trailer. are the pins easy enough to knock out??

whathaveidone Custom Title Time!

1,559 posts · joined Feb 2010 ·

#878663
NO they are a bitch!!!!!!!!!!!!!!!!! had to soak mine for a few days with WD40 then turn the doors upside down,rest the edge of the hinge on the bench then flog the crap out of them with a pin punch and hammer. Some came out easy some took alot more effort.

1916baja Custom Title Time!

1,990 posts · joined Sep 2007 ·

#878667
Might get dave over for that one...

whathaveidone Custom Title Time!

1,559 posts · joined Feb 2010 ·

#878668
Two people is a good idea. Morgs helped hold them steady on the harder ones

1916baja Custom Title Time!

1,990 posts · joined Sep 2007 ·

#878670
will probably have to wait then, we have too much to do on his car in the next couple of weeks. Might be able to entice him over with some beers and a bbq....

DavoBuggy 1641 Officially Full-On Dubber

359 posts · joined Nov 2008 ·

#879174
1916baja wrote:will probably have to wait then, we have too much to do on his car in the next couple of weeks. Might be able to entice him over with some beers and a bbq....
Ha, and maybe a hj!😂

1916baja Custom Title Time!

1,990 posts · joined Sep 2007 ·

#880161
Holy moly! they are stuck in there good! Just so i got it right, the pins need to come out the top of the hinge?? so door upside down, punch pin through.... they are soaking in inox now so i'll try again tommorrow, failing this, any one have any other ideas? Is it possible to drill the pins out??

whathaveidone Custom Title Time!

1,559 posts · joined Feb 2010 ·

#880167
hit them harder!!!!!!!!!!!!😂😂

1916baja Custom Title Time!

1,990 posts · joined Sep 2007 ·

#880170
I think i need a bigger hammer!

Sides Veteran Volks Folk

2,220 posts · joined May 2007 ·

#880199
There's a tool you can get to press them out real easy... pretty sure Lee has one... or else should be do-able with a big C clamp tightening down on a punch/drift....
VWDCQ vice pres & web dude - vwdcqinc.org.au
Join a car club - get car peeps

My toys
'70 Hillclimb Bug 'Jezebel' w/- Haltech EFI - http://bit.ly/VwTNtQ
'60 KG Coupe - resto kinda started
01 New Beetle - gf's car, but I turn the spanners

nbturbo Veteran Volks Folk

2,171 posts · joined Dec 2002 ·

#880218
When I was in Warwick last October,I saw Henry with the yellow Oval had some spring loaded pin which came out quickly and the door was off in no time. Wish I had a better look-want to take my door off now for the same reason as you.

dragvw2180 Officially Full-On Dubber

393 posts · joined May 2006 ·

#880279
The way I removed them on my car was to use an air chisel with a pin driver to push them out . Make sure you put something heavy opposite the direction you are driving the pin out so it can absorb the impacts.

1916baja Custom Title Time!

1,990 posts · joined Sep 2007 ·

#880284
might duck down to bunnings and see if i can find one cheap enough.... everywhere i read alot of people seem to use them.

1916baja Custom Title Time!

1,990 posts · joined Sep 2007 ·

#880293
righto, tried air hammer... no luck, got a good pin punch set and still no luck! this thing aint givin me any love at all! any other ideas??

Sides Veteran Volks Folk

2,220 posts · joined May 2007 ·

#880299
Did ya check with Lee about the proper pin tool ??? A guy on samba pretty sure was making and selling them, but can only find a "for rent" ad at the moment.... http://www.thesamba.com/vw/classifieds/detail.php?id=830517

And have ya tried a big ass C clamp, pin/drift and length of pipe ???

If you want to swing by mine am sure could rig the hydraulic press to get 'em out...

🙂
VWDCQ vice pres & web dude - vwdcqinc.org.au
Join a car club - get car peeps

My toys
'70 Hillclimb Bug 'Jezebel' w/- Haltech EFI - http://bit.ly/VwTNtQ
'60 KG Coupe - resto kinda started
01 New Beetle - gf's car, but I turn the spanners

Sides Veteran Volks Folk

2,220 posts · joined May 2007 ·

#880301
Or... build your own using the genuine VW drawing !!!

http://bugfuel.tripod.com/Tools/hingetool.html
VWDCQ vice pres & web dude - vwdcqinc.org.au
Join a car club - get car peeps

My toys
'70 Hillclimb Bug 'Jezebel' w/- Haltech EFI - http://bit.ly/VwTNtQ
'60 KG Coupe - resto kinda started
01 New Beetle - gf's car, but I turn the spanners

1916baja Custom Title Time!

1,990 posts · joined Sep 2007 ·

#880303
You reckon you could get the whole door under the press??? No i didn't ask lee, i'm sure there is a way to get them out without posting tools around the country!😂

Dak-A-Tak Volksie Pete

1,381 posts · joined Jan 2004 ·

#880368
You may have to heat the area , yes paint will get damaged but that will fix your problem .

1916baja Custom Title Time!

1,990 posts · joined Sep 2007 ·

#880408
yeah, thats what i'm trying to avoid....

Sides Veteran Volks Folk

2,220 posts · joined May 2007 ·

#880409
Yeah, I reckon could get the whole door under the press no worries... just need to get creative about an anvil to support the hinge properly is all... couple of lengths of angle probably sort it.

Or... get the proper tool !!!

😉
VWDCQ vice pres & web dude - vwdcqinc.org.au
Join a car club - get car peeps

My toys
'70 Hillclimb Bug 'Jezebel' w/- Haltech EFI - http://bit.ly/VwTNtQ
'60 KG Coupe - resto kinda started
01 New Beetle - gf's car, but I turn the spanners