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Brake repairs, upgrades and new parts to "HOT UP" Brakes

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DylanTheDubber Custom Title Time!

1,252 posts · joined Jun 2009 ·

#885489
Hey Guys,

My brakes are a bit spongy and i want to upgrade/restore my brakes on my superbug. I want to leave it as discs in front and drums in rear for the time being because funds arnt avalible for discs on the rear at the moment.

So the question is, What can i do to restore brakes and also do a few lil mods to make em cooler and quicker to stop.

any ideas of parts to use, or how to do it or any advice at all comment below.

From Dylan

waltermitty Legend when my beer goggles are on

1,993 posts · joined Aug 2002 ·

#885493
Dylan redo the stockers they are cheap and effective. When you want to spend real money on the donk then upgrade. M
23 windows ...8 too many!

BiX Veteran Volks Folk

2,499 posts · joined Sep 2002 ·

#885494
Probably the best things you can do

1. put new fluid in the system and bleed them really well
2. put new rubber or if possible braided lines on
3. check all the fittings etc
4. upgrade brake pads, different poeple like different styles, but it depends on your use. There are places like QFM which will put any compound (from their range) on old backing plates (try GSL rallysport)
5. make sure the backing plates are in place
6. the fronts can be cross drilled, not sure how much this helps.
7. can got to type three drums on the rear, which are wider
8. Overhaul the MC if its really old
9. check the wheel cylinders on the rear.
I have no sympathy for my car, only the wallet that pays for it!
Go hard or go home!!!!

1303Steve Scirocco Rare

8,650 posts · joined Aug 2002 ·

#885502
Hi Dylan

I fitted early Type 3 callipers on David's bug, they have a slightly bigger piston, 42 mm instead of 40 mm, they do give more bite.

I'm going to upgrade these in the next few months, I bought a Vdub engineering Audi TT conversion for his bug, so they will be for sale in a few months.

Cross drilled rotors will crack.

Steve

DylanTheDubber Custom Title Time!

1,252 posts · joined Jun 2009 ·

#885509
Thanks for all that guys!

Arn't braided brake lines illeage? or can you get ADR approved ones? and also, how important are the backing plates? wouldnt it be more efficient for cooling to have them off and have drilled and slotted rotors?

From Dylan

DylanTheDubber Custom Title Time!

1,252 posts · joined Jun 2009 ·

#885511
also just remembered it is only a single circut brake MC not dual circt, and it looks pretty bad. I would like to set up dual brake circut system with warnign light.


From Dylan

grumble Son of Jim - Creator of Good

2,672 posts · joined Jun 2008 ·

#885514
DylanTheDubber wrote:also just remembered it is only a single circut brake MC not dual circt, and it looks pretty bad. I would like to set up dual brake circut system with warnign light.


From Dylan
Dylan haven't you got a S bug? These should have a dual circuit system. In the interests of safety take it to a brake specialist or a workshop that knows VW's. Cheers Les

DylanTheDubber Custom Title Time!

1,252 posts · joined Jun 2009 ·

#885516
Les,

Yes it is an S bug but it been replaced with a single one.

From Dylan

grumble Son of Jim - Creator of Good

2,672 posts · joined Jun 2008 ·

#885519
Sorry mate but highly illegal.

DylanTheDubber Custom Title Time!

1,252 posts · joined Jun 2009 ·

#885523
oh ok wow did'nt even know.

Do you have any good dual circut Master cylinders New or good used ones? i can buy?

From Dylan

Aussie Dubbin Fahrvergnugen

895 posts · joined Jul 2008 ·

#885526
Dylan what has been written is great advise. Replace the master cylinder with a new dual circuit one. New flexible lines will ensure there are no probs. and put superbug drum front end wheel. Blinders in the rear. That way you have more read end stopping power. But realistically you would probably be really happy with a fully stick system with all new parts where needed.

I dont think you would need to reace the following
Front discs
Front calipers
Rear drums
Handbrake
Hard brake lines

Good luck fella
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DylanTheDubber Custom Title Time!

1,252 posts · joined Jun 2009 ·

#885529
Thanks mate and yeah really helpfull but what are blinders? and what do you mean superbug drum front end in it? It had the hard lines replaced but yeas soft ones need relaceing anyways they need shorter ones to fit into the new lowered struts

From Dylan

beetleboyjeff Custom Title Time!

1,790 posts · joined Feb 2009 ·

#885535
Dylan,

When you say duel circuit, are you talking about the brake fluid circuits (ie, front & rears are on separate lines), or are you talking about a master cylinder with 2 electrical brake light switches?
From your ole' mate Jeff

narumi I'll do it tomorrow

138 posts · joined Aug 2011 ·

#885550
my standard brake on 72 sbug (decent second hand drum, new rear slave cylinder, 40 yo lines and everything else)
I get good pedal feel just from adjusting rear brakes
but it seems to go out every month or something

also if you can metal fabricate stuff,
it may be cheaper alternative to install, ie. ford laser brake on the back
what I'm doing is cut the drum into a hub and lathe the hub to fit the disc and then make the caliper bracket
also I'm saving up for a lathe atm lol
and yes a lathe is more expensive than a rear brake set up but I need it for other stuff aswell
(better to have and not need, than to need and not have)
it may be a good way to do it if u have access to a lathe, because u can just rock up at your nearest auto store and ask for pads

vwo60 Veteran Volks Folk

2,036 posts · joined Feb 2007 ·

#885556
Change the master cylinder and stick with a set of type three rear brakes and over haul the fronts, you do not have to replace the calipers as a kit is available to rebuild them, depending on your driving style you can try a softer set of pads in the front as mentioned, any modifications will have to be engineered and approved for use on the road, with any modification there is a lot to concider, its just not as simple as installing another set of brakes, if you deceide to put disc's on the back make certain that they can be installed legally so they maintain the front to back bias, stay away from the EMP* rears as they have several problem's that seem to be unfixable. you get what you pay for.

DylanTheDubber Custom Title Time!

1,252 posts · joined Jun 2009 ·

#885572
Thanks heaps mate,

Yeah im not interested in EMPI for brake parts i dont trust them haha. I might be putting comodoore rear discs on the bug but at the moment im going for a pair of typre 3 rear brakes. So i can get these from any Type 3 or only certain models? I drive my bug pretty hard and will need to pull up pretty quick when i need it too and i dont want them to lock up just pull the car up real quick. So would i use soft or hard brake pads?

From Dylan

BiX Veteran Volks Folk

2,499 posts · joined Sep 2002 ·

#885636
the basic rule is softer pads will give more bite, but will generate more heat and therefore will overheat quicker. they will also wear out sooner.

but different compunds are designed for different things. A metallic pad will give more bite and not be as heat sensitive, but will chew discs....

The QFM pads seem to have a few good cpompunds and they will put the material onto old pad backing plates.

I used to run stock pads in mine, and the only times i got fade was after 3 laps or QR or on a 15min blast through rathdowney.
I have no sympathy for my car, only the wallet that pays for it!
Go hard or go home!!!!

DylanTheDubber Custom Title Time!

1,252 posts · joined Jun 2009 ·

#885647
Ok thanks heaps for that!

The Stock system is going to be good then. I got a good idea of what i wanna do now.

Thanks Every1

From Dylan

vwo60 Veteran Volks Folk

2,036 posts · joined Feb 2007 ·

#885718
Soft pads, but the down side is that they wear quicker

narumi I'll do it tomorrow

138 posts · joined Aug 2011 ·

#885772
vwo60 wrote:Soft pads, but the down side is that they wear quicker
it's not just that if you have white rims 😂

DylanTheDubber Custom Title Time!

1,252 posts · joined Jun 2009 ·

#885784
No i will be using my new wheels that are coming. They are black.

From dylan

motha Officially Full-On Dubber

215 posts · joined Nov 2004 ·

#886072
grumble wrote:Sorry mate but highly illegal.
Not sure if this is pertaining to the question regarding the Braided brake hoses are not.

If so, its incorrect.

Nearly "all" oversea braided hoses are illegal for the Australian market. Meaning the ones alot of people buy from OS places eg. goodrich, ebay versions etc etc.


But there are plenty of Brake places throughout Aust. that do manufacture there own Braided brake hoses to suit your requirments.

Even the mobile bloke around the corner from me can do it!

As long as it has ADR-7 makring on the hoses, these are legal throughout Aust on your car & "are" roadworthy.

But it has to have the "ADR-7" marking on them
My old man is a television repairman, he's got this ultimate set of tools. I can fix it.

barls Administrator Causer of Chaos and Mayhem

9,476 posts · joined Jun 2004 ·

#886093
He's talking about switching the master from a dual circuit to a single.
“We all pay for life with death, so everything in between should be free.” Bill Hicks
the chaos project - click me

esevwbits Custom Title Time!

1,027 posts · joined Jun 2003 ·

#888638
i was under the impression that all road legal brake lines cannot be braided as it makes inspections impossible to detect ruptures or leaks..

makes good sense to me.

esevwbits Custom Title Time!

1,027 posts · joined Jun 2003 ·

#888639
Oh and brand new german dual circuit masters $180.00.