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Headlights (etc.) make engine slow down!?

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BRUTUS Officially Full-On Dubber

255 posts · joined Feb 2006 ·

#986783
Have found a problem that doesn't make much sense, have not seen before (to this degree anyway)... Good battery (apparently - starts ok), good alternator (I think) -- no warning lights on, or any other symptoms (battery is charging, regulator not making noises). Engine warm (or hot) and idling at 900 - 1000rpm. Turn the headlights on, engine slows down. Put on high beam (90W each), engine slows more. Turn on anything else, e.g. wipers, then brake lights, and engine almost is stalling! Is there something obvious that could cause this?

Fairly standard 1600 late beetle engine. Alternator and fan spin freely when fan belt is removed. Earth connection near battery looks secure. Battery terminals removed and replaced to ensure good contact. Lights etc. all work brightly/normally.
ACE 30 & 40 oils: specifically engineered for your Air Cooled VW
delivered (free del.) throughout Yarra Valley / Ranges, & Gippsland areas. Also ACE 20, 50 & 90.
FOR SALE: ACE 30, 40 etc. Oil formulations & Trade-names.

vlad01 Compulsive Aussie Vee Dubber

4,270 posts · joined Jun 2010 ·

#986784
whats the output voltage, load and no load.

71 notchback,
Past owner of, 70 NB, 73 SB and 72 FB TLE

BRUTUS Officially Full-On Dubber

255 posts · joined Feb 2006 ·

#986832
OK, measured at battery terminals, +/-0.1V, after stable reading:

A. Engine Off:
1. Battery fully charged: 13.4V
2. Ignition & all available accessories, flashers, wipers, & lights on (abt. 30s): 11.7V
3. All items turned off again: 12.4V
4. During extended cranking of starter with points shorted (at least abt. 20s; cranking didn't slow noticeably): 10.7V

B. Engine at idle, warm:
1. No accessories/lights on: 14.1V
2. ALL available light/accessories on: 13.0V (And engine speed dropping as previously... maybe it's just 'normal' for this engine, or this alternator?)
ACE 30 & 40 oils: specifically engineered for your Air Cooled VW
delivered (free del.) throughout Yarra Valley / Ranges, & Gippsland areas. Also ACE 20, 50 & 90.
FOR SALE: ACE 30, 40 etc. Oil formulations & Trade-names.

Joel Now containing 100\% E-Wang

9,368 posts · joined Feb 2006 ·

#986843
Check your voltage at the coil.

The output from the gen is keeping the battery charged fine but all that load on an ageing electrical system is probably dropping power at the coil = weaker spark slowing idle speed.

One of the bugs I had was only at 10.4 volts at the coil with the lights and wipers on due to a shitty ignition switch with badly pitted contacts.

vlad01 Compulsive Aussie Vee Dubber

4,270 posts · joined Jun 2010 ·

#986844
normally the alternator will drag the engine a little. Given the drop there, which is too much, perhaps the engine isn't making enough torque at idle for some reason to even overcome the drag from the alternator?

is it EFI or carb?

Try loading the electrical system again, measure voltage with increased revs (give if some gas grandpa). You should see at least 13.8-14v with load and higher revs.

71 notchback,
Past owner of, 70 NB, 73 SB and 72 FB TLE

BRUTUS Officially Full-On Dubber

255 posts · joined Feb 2006 ·

#986846
Thanks young Vlad, will try that again with revs. (Yes has mild-cam, so slightly rough idle; but have run engine previously and don't remember this problem. It's standard late carb., 34 PICT-4).
Thanks Joel (I take it from your comment that the Voltages measured are normal then?), will check Volts at coil also, tomorrow#.

#(don't want to wake the neighbours; leave that to the grand-kids)...
ACE 30 & 40 oils: specifically engineered for your Air Cooled VW
delivered (free del.) throughout Yarra Valley / Ranges, & Gippsland areas. Also ACE 20, 50 & 90.
FOR SALE: ACE 30, 40 etc. Oil formulations & Trade-names.

bushed Wolfsburg Elder

3,541 posts · joined Dec 2006 ·

#986852
repl h/light switch in my oval as it was arking out due to loose terminals and slowen down lots
want any vw bits old but like me, Made in Germany!!!

vlad01 Compulsive Aussie Vee Dubber

4,270 posts · joined Jun 2010 ·

#986854
Joel is right, it could be a crappy coil or something like that where it voltage dependent and causing a sort of feel back loop. Lowering engine performance as the voltage drops, which then drops the voltage more.


that, or you could bump the idle just slightly to stop it dropping below the alternator charge threshold.

71 notchback,
Past owner of, 70 NB, 73 SB and 72 FB TLE

Joel Now containing 100\% E-Wang

9,368 posts · joined Feb 2006 ·

#986856
BRUTUS wrote:Thanks Joel (I take it from your comment that the Voltages measured are normal then?), will check Volts at coil also, tomorrow#.
Yep that is perfectly normal readings at your battery.
be interesting to see what your coil is receiving.

AA003 Custom Title Time!

1,189 posts · joined Oct 2011 ·

#986878
I'd be looking at a high resistance in the ignition switch. Or around that area.
I read it on samba, so it must be correct.

Sometimes Volkswagen dealers sell spare parts. Amazing isn't it!😂

BRUTUS Officially Full-On Dubber

255 posts · joined Feb 2006 ·

#986975
Thanks chasps for the suggestions... some things to check and as expected some I wouldn't have thought of.
To continue the readings:-

A. Engine OFF:
1. Battery Fully charged: 13.4V
2. Ignition & all available accessories, flashers, wipers, & lights on (abt. 30s): 11.7V
3. All items turned off again: 12.4V
4. During extended cranking of starter with points shorted (at least abt. 20s; cranking didn't slow noticeably): 10.7V
.............next day.........
5. At battery again (still well charged): 12.8V
6. At COIL (Ign. on, points open, no auto choke): 12.5V
7. At COIL (as above but with auto choke connected): 12.2V

B. Engine at idle, warm:
1. No accessories/lights on: 14.1V
2. ALL available light/accessories on: 13.0V (And engine speed dropping as previously... maybe it's just 'normal' for this engine, or this alternator?) No sign of gen. light coming on even when slowing down.
..............next day...........
3. At COIL, no lights etc. on: 13.4V
4. At COIL, all lights etc. on: 11.0V
5. Forgot to do this then at higher revs, memory fading, will try next time.

So presumably there could be a bad earth between engine and body?, or high resistance in ign. switch, or some other item robbing power, as suggested.
The coil is pretty new (standard Bosch) and works well. (-) connected to points (that's right isn't it??); body earthed onto fan housing.
Thanks again for all the comments.
ACE 30 & 40 oils: specifically engineered for your Air Cooled VW
delivered (free del.) throughout Yarra Valley / Ranges, & Gippsland areas. Also ACE 20, 50 & 90.
FOR SALE: ACE 30, 40 etc. Oil formulations & Trade-names.

1303Steve Scirocco Rare

8,650 posts · joined Aug 2002 ·

#986980
Hi

Not sure if its relevant, I had a Chinese alternator on a 1300 Beetle, after fitting it I had to raise the idle speed, I took it off when I sold the car and I had to drop the idle speed, it always made that sound that alternators made when it was on like it was always charging.

Steve

Joel Now containing 100\% E-Wang

9,368 posts · joined Feb 2006 ·

#986994
BRUTUS wrote:4. At COIL, all lights etc. on: 11.0V
That's what I figured, same problem I had in my yellow Beetle.

It was the ignition switch contacts were all pitted and the connections on the fuses needed a really good clean up.

bajachris88 The international telephone dialing code for Antarctica is 6

6,661 posts · joined Apr 2005 ·

#987000
A good double check to ensure its not poor motor earth is to disconnect the black coil 12 volt + wire, hotwire the fat red 12volt alternator lead to your +'ve coi terminal (just wrap some copper wire), turn it over and see if you get the same idle drop with electrical load.

You'll be bypassing the whole fuse / ignition barrel and thus any current drop due to dodgy fuse/ignition barrels should be eliminated for the purpose of testing.
(ô_!_/ô) (ô_!_/ô)
69' baja: kombi box, thing spindles, irs, disc front, type 3 rear drums, 2 inch lift kit, 31x10 rears. 👍
New engine in process: 94mm p&bs, 74mm C/w chomol Crank, 35.5x39 SP heads, turbo. Wierd combo, hopeful torque monsta!

Lucky Phil Wolfsburg Wizard

480 posts · joined Aug 2010 ·

#987832
What shape is the battery in?
Try a new battery!