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MIG welder gas or gasless

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helbus Administrator Mad fabricator, paint and body

7,386 posts · joined Sep 2002 ·

#447208
Some info for all of the DIY welders planning on getting a MIG to restore their VW.

These articles not only give you some welding information, they also will to help you decide on what you want to buy, and what will suit your application.

http://www.oldclassiccar.co.uk/choosing_mig_welder.htm

http://www.difflock.com/buyersguide/tools/welding3.shtml
EJ22 into Bay Microbus - Finished project build thread- click on this spot here for info

Fred Bloggs Commited Dubber

65 posts · joined Nov 2005 ·

#447329
Thanks for that.
Very informative for the novice.

Fred

Stanley I guess the reward is in the doing of it

4,523 posts · joined Mar 2003 ·

#447356
I'm still tossing up whether to go mig or tig.

71superbug The Itch Itcher

1,184 posts · joined May 2004 ·

#483360
tigs only for thinner guage metal isnt it?

like stainless?

Anthony

JazzyG Learner Dubber

13 posts · joined Apr 2006 ·

#489945
No, you can use TIG for anything, people just use MIG because it's quicker. TIG will also give you better penetration and consequently a stronger weld. A lot of folk don't like TIG because because it's slow, but it is the best form, IMO of arc welding. If you need to do bigger welds quickly, get a good stick welder (if you get an inverter TIG it'll also do stick). The other advantage of stick over MIG is you can use it outside. Just my 2c worth.

Volksaddict Wolfsburg Wizard

533 posts · joined Dec 2004 ·

#489988
Ifvyou can use a gas axe ..you should be able to use a Tig...your spot on jazzyg with your advice...from my experience

malcolm Insano Dub Head

812 posts · joined Nov 2004 ·

#490300
with a TIG weld you can work it better and it the metal want crack along the edge of the weld when working it as with mig the trouble with mig it,s a hard weld .If your going to do a lot of butt welding go for a TIG .

RATAFIED Seriously Crusin Dubber

158 posts · joined Jan 2009 ·

#706472
very cooooooooool info as i wont to buy a small gas-less mig just for small work



RUST IN PEACE

glencsiro Slammed & Awesome Dubber

96 posts · joined May 2008 ·

#737111
I find the mig great for tacking welds together but not as good a weld as a good tig, with a tig it's a bit of a bugger to hold your job together then feed your filler rod and hold the hand piece when tacking some things together.

matberry Moderator Go hard or go home

8,114 posts · joined Mar 2006 ·

#737117
I've just got back to a gas mig from gasless......I'll never bother with gasless again.
Matt Berry Motorsports...air cooled advice, repairs and mods Ph 0408 704 662
OFF-ROAD,CIRCUIT,DRAG,STREET,ENDURANCE

HappyDaze Superannuated

2,887 posts · joined Jun 2009 ·

#737205
Spot on helbus. Oxy is the way to go for panel steel, ideally without filler rod. Fit is very important - no gaps - and after tacking, weld only about 20mm at a time, hammering and cooling after each weld. It seems slow, but when the weld is finished it should be ready to file up, with very little left to do - NO BOG!
Ideally for chrome-moly, manganese-moly filler rod should be used.

Cheers, Greg
I'd rather wear a Beetle out by racing it than by polishing it!

racebettle Casual Dubber

28 posts · joined Jan 2010 ·

#798113
HAMMER WELDING IS THE ONLY FORM OFF WELDING SHEETMETAL mig is to brittle and bracks if you try any form of panelbeating and tig is far to hot of a weld unless you have a ac/dc machine then you can do a coldweld. but there is a problem with this very few people can panelbeat not panel bash and second even less people can oxy weld propley. so most people use a mig because it is the easiest and then just bog it up

dubnbass Commited Dubber

66 posts · joined Mar 2011 ·

#839879
JazzyG wrote:No, you can use TIG for anything, people just use MIG because it's quicker. TIG will also give you better penetration and consequently a stronger weld. A lot of folk don't like TIG because because it's slow, but it is the best form, IMO of arc welding. If you need to do bigger welds quickly, get a good stick welder (if you get an inverter TIG it'll also do stick). The other advantage of stick over MIG is you can use it outside. Just my 2c worth.

what make u think u cant use mig welder outside ? alot of guys do all the time at my work???

bugmaniaar Officially Full-On Dubber

295 posts · joined Jun 2011 ·

#934979
Hi all
Simple question,maybe a simple answer??
I have a gasless mig.
Can i use it to weld a stainless exhaust???
Thanks,CC

modnrod Fahrvergnugen

978 posts · joined Mar 2011 ·

#997292
bugmaniaar wrote:Hi all
Simple question,maybe a simple answer??
I have a gasless mig.
Can i use it to weld a stainless exhaust???
Thanks,CC
Yes.
But........

I weld a small spot, wait for a second or two until the metal just goess off from dull red, then weld another spot, then wait, then weld, etc, etc, otherwise you'll blow holes through the pipe (especially stainless, coz it's thinner and harder). What I end up with is a series of small spotwelds all joined up, both in looks and in practise. Not as pretty as a real TIG or MIG finish, but none of my pipes have broken apart after years of use so I can live with it. Also, gasless wire isn't stainless, so you MAY get slight corrosion on the weld itself.

If I was a welder though, instead of a bloke who can join 2 bits of pipe together, I might have a different answer. 😂

TAFEteacher Casual Dubber

46 posts · joined Aug 2012 ·

#1003462
Actually chrome moly is better welded using something like ER70-S which is amild steel rod.

helbus Administrator Mad fabricator, paint and body

7,386 posts · joined Sep 2002 ·

#1003484
Just an update on my preferred method of butt welding panel steel. I have been using the TIG for a few years now instead of the oxy. It creates such a smooth weld with no wire, that I can weld through the middle of a door skin in one pass from one side to the other and the ability to hammer, file and metal finish the join is far ahead of MIG, and better and quicker than oxy. Just takes practice. You have to do hundreds of hours to get to the point where you use no filler rod, and get smooth weld inside and out. The panels must fit precisley and they must be both clean on both sides. One of the other advantages is that there is no grinding required afterwards. It does take a lot more time otherwise.
EJ22 into Bay Microbus - Finished project build thread- click on this spot here for info

m4co Seriously Crusin Dubber

143 posts · joined Jan 2014 ·

#1024380
I have used gasless mig for the rust repairs on my Beetle. I just bought the welder on ebay and started practicing welding on scrap until I kind of got the hang of it. I have discovered that the wire that you use has a large impact on how your weld will turn out. There are a few different types that are chemically different and weld very differently. My favorite wire that I have found for sheet metal welding is 0.8mm Smith and Arrow Flux cored wire E71T-GS. I have also tried Cigweld Flux wire and Weldcorp from Bunnings but they are not suited to sheet metal, they burn much hotter even on the lowest setting and are only suited to a single pass (doesn't like to weld on top of an existing weld, where as the Smith and Arrow has no problem).

ScroopyNoopers Learner Dubber

4 posts · joined Mar 2017 ·

#1034332
interested to read your comments, helbus, especially as oxy seems to have become the only form of welding in which I demonstrate even a hint of competence lol...

hotboostgt Learner Dubber

8 posts · joined Aug 2013 ·

#1043226
Thanks for the information.

supa74 Commited Dubber

65 posts · joined Jul 2007 ·

#1045424
Welded with mig gasless for years and then went to mig gas and it was like goimg to melted butter, it was simple, no splatter or etc. Ill never go back to a gasless , if goin with a tig and want to save, theres an option usin tig attachment with a dc gas welder, had a welding friend used his tig welder attachment and hooked it up to my big lincoln dc welder on wheels, myself i prefer gas mig