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My 1966 Beetle

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adlbeetle66 Under the car.........again!

1,476 posts · joined Aug 2014 ·

#1019049
Took the old heater fronts back and bought the whole length ones instead...

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Strogger Casual Dubber

47 posts · joined Feb 2015 ·

#1019111
Hope these ones work out for you as it's probably they way I should have gone on mine.

I used the same front bits you mentioned you returned.
I had issues where the captive nuts broke off in 2 places when I was putting the pan back onto the body.🙁

Anyway, good work, hope your enjoying the process.

adlbeetle66 Under the car.........again!

1,476 posts · joined Aug 2014 ·

#1019112
Strogger wrote:Hope these ones work out for you as it's probably they way I should have gone on mine.

I used the same front bits you mentioned you returned.
I had issues where the captive nuts broke off in 2 places when I was putting the pan back onto the body.🙁

Anyway, good work, hope your enjoying the process.
Sad to hear - hopefully these ones turn out ok! Definitely enjoying the process, gives us something to break from schoolwork! 🙂

psimitar Son of Jim - Creator of Good

2,506 posts · joined Jan 2009 ·

#1019155
Strogger wrote:Hope these ones work out for you as it's probably they way I should have gone on mine.

I used the same front bits you mentioned you returned.
I had issues where the captive nuts broke off in 2 places when I was putting the pan back onto the body.🙁

Anyway, good work, hope your enjoying the process.
The captive nuts breaking free is a common problem with these cheaper quality channels. Was one of the reasons why I bought Hookys closing panels so I didn't have this problem.
madness is in the eye of the beholder 👍

adlbeetle66 Under the car.........again!

1,476 posts · joined Aug 2014 ·

#1019222
OK. Was my 14th birthday 3 weeks ago and a got a couple of pressies that are going to come in handy 🙂!

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psimitar Son of Jim - Creator of Good

2,506 posts · joined Jan 2009 ·

#1019232
Cool and very handy 🙂
madness is in the eye of the beholder 👍

oldskoolguy Officially Full-On Dubber

329 posts · joined Sep 2011 ·

#1019234
Yes, very handy 👍
"The best trophies are stone chips"
1969 1500 Beetle "Otis"
2008 Golf GTI

adlbeetle66 Under the car.........again!

1,476 posts · joined Aug 2014 ·

#1019263
I found an Illuminated 'D' sign in a bulk parts lot i bought, so i put in a new bulb, and re-welded one of the threads on the inside, and cleaned it all up. I then decided to try my hand at some fab work and made up a bracket for it. Had to weld it in a couple of places, then bend it, but came out great when it was painted 🙂

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oldskoolguy Officially Full-On Dubber

329 posts · joined Sep 2011 ·

#1019267
Neat! 😎😎
"The best trophies are stone chips"
1969 1500 Beetle "Otis"
2008 Golf GTI

Blackie Casual Dubber

20 posts · joined Sep 2011 ·

#1019272
Those heater channels look like there for a later model bug?

adlbeetle66 Under the car.........again!

1,476 posts · joined Aug 2014 ·

#1019278
oldskoolguy wrote:Neat! 😎😎
Thanks 😎
Blackie wrote:Those heater channels look like there for a later model bug?
I think they're kind of a universal channel.. 🤓

So next my brother and i fabricated some panels for the peashooter holes.. Thanks to James - a.k.a. beetle_nut for donating some panels to us! 👍
Cut out the outside of the old ones then tac'd them in - ok - it was a bit more than a tac! 😀 Then primed it.

Then i pulled the roof rack out and wanted to do something just to make it look a little, say, different. I went digging through dads cupboard and found some 'Walnut' timber stain. Gave the timber a light sand and a clean and stained them. Open to comments! 🙂

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adlbeetle66 Under the car.........again!

1,476 posts · joined Aug 2014 ·

#1019279
And as you can see above i put my decklid back on for now...
So i decided to get the number plate bulb assembly on too... I went digging through my spares and found a spare one with a better lens, gasket and seal for the wire... Swapped it all over, my brother made up a new wire for me, and we put it on.

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beetle_nut Wolfsburg Wizard

465 posts · joined Jan 2012 ·

#1019313
No problems mate.was happy to give it to someone who was gonna use some of it rather than rusting away out the back..
Keep up the good work and enjoy the resto even when its a pain in the ass haha..

adlbeetle66 Under the car.........again!

1,476 posts · joined Aug 2014 ·

#1019324
Thanks again James - hoping to get some more done on the engine this week! 🙂

adlbeetle66 Under the car.........again!

1,476 posts · joined Aug 2014 ·

#1019601
Got a new toy with my SCA gift card i got for my birthday.
Already done a few things... Then i painted them with heatproof black.

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adlbeetle66 Under the car.........again!

1,476 posts · joined Aug 2014 ·

#1019602
Then installed! (Also painted the clip too - didnt get a pic.)

Oh, that sand lasted for about 3 minutes, so got some more grittier stuff 🙂

Cheers all.

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psimitar Son of Jim - Creator of Good

2,506 posts · joined Jan 2009 ·

#1019607
Nice job on the rear valance.

For some garnet grit there's a guy in Moorooka that advertises on gumtree. I've used him a few times and a 25kg bag only cost $25 plus a bit for delivery. It's way cheaper than the supercheap stuff.
madness is in the eye of the beholder 👍

adlbeetle66 Under the car.........again!

1,476 posts · joined Aug 2014 ·

#1019608
Nah, have a mate that does Sandblasting Equipment, he sold me a bag sand ages ago for a sand pit, then i remembered about it, so am sifting it out as i need it 😉

psimitar Son of Jim - Creator of Good

2,506 posts · joined Jan 2009 ·

#1019630
DO NOT use sand. It can give you silicosis of the lungs as the sand explodes against the surface being blasted it becomes extremely small particles that even a good mask may not filter out. These small particles are high in silicon content and once in your lungs can give you silicosis of the lungs.

They've tried changing the name to media blasting, since sand was found to have this medical problem, but it's been a struggle as many people still think of it as sand blasting.

Anyway, best you stop using the sand plus the garnet does a better job of stripping than the sand. 🙂
madness is in the eye of the beholder 👍

59baja Learner Dubber

12 posts · joined Jan 2015 ·

#1019635
Wow some good titbits of information here and a good look at a resto, nice work looking good as it progresses

karmann141 Wolfsburg Wizard

485 posts · joined Aug 2009 ·

#1019636
psimitar wrote:DO NOT use sand. It can give you silicosis of the lungs as the sand explodes against the surface being blasted it becomes extremely small particles that even a good mask may not filter out. These small particles are high in silicon content and once in your lungs can give you silicosis of the lungs.

They've tried changing the name to media blasting, since sand was found to have this medical problem, but it's been a struggle as many people still think of it as sand blasting.

Anyway, best you stop using the sand plus the garnet does a better job of stripping than the sand. 🙂
Hi Denver
YES do wear a minimum Class P1 mask which will offer you adequate respiratory protection when sandblasting. Sand contains Silica (quartz) which can lead to silicosis over a long period. Make sure the P1 mask has 2 straps and a metal nose piece to shape around your nose for a good seal. You don't have to worry about being clean shaven yet 😂

Note: a P1 mask protects you against mechanically generated particles and a P2 against mechanically and thermally generated particles. Buy a box of P2's and use them when you're welding as well to protect against metal fume fever. Welding zinc and stainless is particularly nasty.
1961 K Ghia - Porsche 5 sp, EJ20T, Brembo's, Dble A arm susp
1974 L Bug - Porsche 944 brakes, Boxster 16's
1974 Bay Camper - EJ20, twin radiators, Boxster 16x7's
Half Beetle trailer with Boxster 16x7's
2011 Tiguan TDI 4Motion
2010 LR Discovery 4 TDV

adlbeetle66 Under the car.........again!

1,476 posts · joined Aug 2014 ·

#1019671
OK Thanks for the information! The "media" i am using is actually pink in colour, so maybe this is garnet grit? I might snap a photo of it and post it on here...
😂 Thanks Nolan, will definitely take these precautions into hand!

Oh, heres a photo of some welding i did on the rear passenger inner guard. Went pretty well actually!

Before & After 🙂

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beetle_nut Wolfsburg Wizard

465 posts · joined Jan 2012 ·

#1019679
Told ya jus to get in and give it ago.and look ya doin well mate.keep it up and enjoy.

adlbeetle66 Under the car.........again!

1,476 posts · joined Aug 2014 ·

#1019687
beetle_nut wrote:Told ya jus to get in and give it ago.and look ya doin well mate.keep it up and enjoy.
Yeah... not bad, still savin for gas 😊

adlbeetle66 Under the car.........again!

1,476 posts · joined Aug 2014 ·

#1020713
Sorry for long-time no updates, so here we go.

Also gone back to attaching the photos again too. 🙂

Took the fuel pump spacer off and put the seals in the correct place, also painted it quickly too 🙂.

Then painted the dizzy clamp and re-installed. So here is what the engine is up to.

I also sandblasted the other tappet cover and painted it and the clip and installed, but didn't get a pic.

More to follow 😉

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adlbeetle66 Under the car.........again!

1,476 posts · joined Aug 2014 ·

#1020718
Next up was the rear driver inner guard.
Then ground back, filled and painted.

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adlbeetle66 Under the car.........again!

1,476 posts · joined Aug 2014 ·

#1020720
Then back to the passenger side, i cut out the hole, made up a panel and welded it up 🙂 The left hand side is probably the neatest welds...

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psimitar Son of Jim - Creator of Good

2,506 posts · joined Jan 2009 ·

#1020726
karmann141 wrote:
psimitar wrote:DO NOT use sand. It can give you silicosis of the lungs as the sand explodes against the surface being blasted it becomes extremely small particles that even a good mask may not filter out. These small particles are high in silicon content and once in your lungs can give you silicosis of the lungs.

They've tried changing the name to media blasting, since sand was found to have this medical problem, but it's been a struggle as many people still think of it as sand blasting.

Anyway, best you stop using the sand plus the garnet does a better job of stripping than the sand. 🙂
Hi Denver
YES do wear a minimum Class P1 mask which will offer you adequate respiratory protection when sandblasting. Sand contains Silica (quartz) which can lead to silicosis over a long period. Make sure the P1 mask has 2 straps and a metal nose piece to shape around your nose for a good seal. You don't have to worry about being clean shaven yet 😂

Note: a P1 mask protects you against mechanically generated particles and a P2 against mechanically and thermally generated particles. Buy a box of P2's and use them when you're welding as well to protect against metal fume fever. Welding zinc and stainless is particularly nasty.
P3 on a decent 3M half face mask is best but for any type of fume you also need an A1 vapour filter. A1E1 is a good combo for most vehicle based procedures with a P3. Look after your lungs especially being young as they're more susceptable to foreign matter.

Weldings going well altho is that the gasless wire you're using? That or the metal and area around the weld isn't clean enough so causes the blobby welds which don't penetrate properly.

Good progress dude 🙂
madness is in the eye of the beholder 👍

adlbeetle66 Under the car.........again!

1,476 posts · joined Aug 2014 ·

#1020761
Cool - thanks for the information.

Yep, still on gasless, but just sold a bit of parts, so i think i have enough money for gas now 🙂...

Will get some more pics of what I'm up to tonight... Also trying to work on the Mk 1 at the same time too 😏

adlbeetle66 Under the car.........again!

1,476 posts · joined Aug 2014 ·

#1020789
Heres the mask i'm using 🙂

Then here's the first cylinder tin i sandblasted and painted 🙂

And the drivers rear inner gaurd finished until I can get some L87 Pearl White mixed up and touch those edges up.

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