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What has Dave Been Up To? 29th AUG 2015: 10.66@126.09mph!!

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dangerous 23 Windows of Awesome

5,901 posts · joined Jan 2005 ·

#910418
Stanley wrote:What's doing DB......been quiet at Reedy Creek
Been very busy with work since racing in Sydney,
but found some time at nights, to work on some improvements.

With some discussions with Roger Crawford at Heads Up performance,
and his valve train analysis program,
the momentum of the pushrods was out stripping the valve spring tension by 7200 to 7400rpm. (800lbs).

So I have reduced the mass slightly, without sacrificing the desired stiffness,
and am looking at making an improved rocker arm to reduce the flex.

I tried a lighter pushrod, made from 3/4" 7075 aluminium, but lift loss was a further .010".

While the rocker arms were not at fault for the failures,
(Mr Crawford uses these up to 11000 rpm and nearly 1" of lift,),
there is some flex within the arm as seen from the loss of lift from light "checking springs" to the actual race springs.

I have made one of each as prototypes,
and will do a production run of one set, once the clearances are worked out on the engine.















Here is an original arm, set on the jig as a guide, to curve the tops of the new ones.



westi wrote:That's mad Alan.

dangerous 23 Windows of Awesome

5,901 posts · joined Jan 2005 ·

#910420
Here you can see the comparison of the originals, and the new versions.













westi wrote:That's mad Alan.

66deluxe Custom Title Time!

1,593 posts · joined Aug 2005 ·

#910421
Holy shit, good work Dave.
This is my Volkswagen, there are many like it, but this one is mine. Without me my Volkswagen is useless, without my Volkswagen, I am useless.

61 Karmann Ghia 2110cc type1 w Los Panchito's
66 Deluxe Beetle 2270 type 4
10 Subaru WRX Impreza

vassy66T1 Wow ... are U reading this?

2,120 posts · joined Jun 2003 ·

#910431
Very clever Dave 👍

ian.mezz I never said, I could write or spell

3,913 posts · joined Sep 2004 ·

#910433
you should give Ron Flemming a call , I was telling him about your big arse push rods 🤪
He told us heaps of stuff about push rods , valve , and rocker when we was at fAT Performance .
his on face book to.😊
😂🤪😂🤪😂
car forums. where a lot of peoples good intentions end up taking a good old car off the road forever never ever to see the road again. 🥲

1916baja Custom Title Time!

1,990 posts · joined Sep 2007 ·

#910438
Wow Dave! Is there anything you can't make?

20bkombi Wolfsburg Wizard

597 posts · joined Mar 2009 ·

#910440
1916baja wrote:Wow Dave! Is there anything you can't make?
I think Dave has it all covered if its engineering, baking in the oven or a good impression on a mature lass😀

Nice work man!!!
AARON'S SPEED SHIFT AUTOS
Specialising in Vw automatic transmissions, differentials and torque converters
Stock or modified to suit your application (street, drag, off road)
Ph 0402 233 027

Stanley I guess the reward is in the doing of it

4,523 posts · joined Mar 2003 ·

#910451
20bkombi wrote:
1916baja wrote:Wow Dave! Is there anything you can't make?
I think Dave has it all covered if its engineering, baking in the oven or a good impression on a mature lass:
Nice work man!!!
I'm sure last time I was down there, there was a working model of a scaled down nuclear reactor

1916baja Custom Title Time!

1,990 posts · joined Sep 2007 ·

#910453
I think Daves next challenge should be machining parts for an entire engine! although i dont know if that would really be much of a challenge for him.

westi what the

1,610 posts · joined Aug 2005 ·

#911061
🤪🤪🤪🤪🤪🤪🤪🤪
u crack me up dave.
amazing as always.
down sharon.

dangerous 23 Windows of Awesome

5,901 posts · joined Jan 2005 ·

#911063
westi wrote:That's mad Alan.

mactaylor Custom Title Time!

1,005 posts · joined Aug 2007 ·

#911067
did I read that dial indicator correct?
EVERLAST CONCRETE TANKS
1800 552 123

dangerous 23 Windows of Awesome

5,901 posts · joined Jan 2005 ·

#911071
yep, all valves have .800lift plus or minus a couple of thou. 😂
westi wrote:That's mad Alan.

matberry Moderator Go hard or go home

8,114 posts · joined Mar 2006 ·

#911075
wow....nice one Dave 👍
Matt Berry Motorsports...air cooled advice, repairs and mods Ph 0408 704 662
OFF-ROAD,CIRCUIT,DRAG,STREET,ENDURANCE

whathaveidone Custom Title Time!

1,559 posts · joined Feb 2010 ·

#911090
I'd love to see what you could come up with if you had alot of time of your hands!!

mactaylor Custom Title Time!

1,005 posts · joined Aug 2007 ·

#911195
very cool dave!
EVERLAST CONCRETE TANKS
1800 552 123

HappyDaze Superannuated

2,887 posts · joined Jun 2009 ·

#911200
To be able to make a rocker like that is mind-boggling.........but to then make another 7 identical!👍👍👍👍👍👍👍👍
I'd rather wear a Beetle out by racing it than by polishing it!

dangerous 23 Windows of Awesome

5,901 posts · joined Jan 2005 ·

#911897
HappyDaze wrote:To be able to make a rocker like that is mind-boggling.........but to then make another 7 identical!👍👍👍👍👍👍👍👍
That challenge remains, those ones are the prototypes.
I checked every cylinder to see the gains in lift...about .030" through reduced flex.

Now the chore begins:







westi wrote:That's mad Alan.

dangerous 23 Windows of Awesome

5,901 posts · joined Jan 2005 ·

#911900
ian.mezz wrote:you should give Ron Flemming a call , I was telling him about your big arse push rods 🤪
He told us heaps of stuff about push rods , valve , and rocker when we was at fAT Performance .
his on face book to.😊
Yes, Ron rings me for advice all the time.
westi wrote:That's mad Alan.

vassy66T1 Wow ... are U reading this?

2,120 posts · joined Jun 2003 ·

#911906
Make sure you sweep up all that swarf 😵‍💫😵‍💫

dragvw2180 Officially Full-On Dubber

393 posts · joined May 2006 ·

#911912
Wow .030 gained just turning it over by hand, just imagine how much you were losing at 8000 rpm's !!!!!! Mike McCarthy

20bkombi Wolfsburg Wizard

597 posts · joined Mar 2009 ·

#911937
Awesome Dave!!
Love your work!

How did you hold and clamp them for the fist cut, a vice??
AARON'S SPEED SHIFT AUTOS
Specialising in Vw automatic transmissions, differentials and torque converters
Stock or modified to suit your application (street, drag, off road)
Ph 0402 233 027

Stanley I guess the reward is in the doing of it

4,523 posts · joined Mar 2003 ·

#912003
dangerous wrote:
ian.mezz wrote:you should give Ron Flemming a call , I was telling him about your big arse push rods 🤪
He told us heaps of stuff about push rods , valve , and rocker when we was at fAT Performance .
his on face book to.😊
Yes, Ron rings me for advice all the time.
Nice.

ian.mezz I never said, I could write or spell

3,913 posts · joined Sep 2004 ·

#912005
Stanley wrote:
dangerous wrote:
ian.mezz wrote:you should give Ron Flemming a call , I was telling him about your big arse push rods 🤪
He told us heaps of stuff about push rods , valve , and rocker when we was at fAT Performance .
his on face book to.😊
Yes, Ron rings me for advice all the time.
Nice.
thats good to hear yous blokes keep in touch 😊
😂🤪😂🤪😂
car forums. where a lot of peoples good intentions end up taking a good old car off the road forever never ever to see the road again. 🥲

Super1302 Officially Full-On Dubber

361 posts · joined Jul 2008 ·

#912141
nice work, i like my shed, but wish it was filled with all the tools you have.👍

dangerous 23 Windows of Awesome

5,901 posts · joined Jan 2005 ·

#912436
20bkombi wrote:How did you hold and clamp them for the first cut, a vice??
Initially I do as many facets as I can
using the vice and parallel strips underneath.

But eventually I had to make a jig and spacers to bolt each rocker down for the final shaping of the sides.



westi wrote:That's mad Alan.

RISKY4LIFE Officially Full-On Dubber

308 posts · joined Jul 2010 ·

#912449
Super1302 wrote:nice work, i like my shed, but wish it was filled with all the tools you have.👍
i don't think i would know how to turn on most of Dave's
gear !!

mactaylor Custom Title Time!

1,005 posts · joined Aug 2007 ·

#912596
RISKY4LIFE wrote:
Super1302 wrote:nice work, i like my shed, but wish it was filled with all the tools you have.👍
i don't think i would know how to turn on most of Dave's
gear !!
I bet rub it gently and wisper sweet volks porn in his ear!
EVERLAST CONCRETE TANKS
1800 552 123

1916baja Custom Title Time!

1,990 posts · joined Sep 2007 ·

#912667
😂

dangerous 23 Windows of Awesome

5,901 posts · joined Jan 2005 ·

#913215










westi wrote:That's mad Alan.