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can anyone tell me (while my hands are dirty hehehe)

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Starbug rustbag

2,408 posts · joined Feb 2003 ·

#52702
anyone know how many shims are supposed to sit on the fan in a beetle? i know there is probably a small difference between individual cars but how many on the underside and how many under the nut/washer?

not too sure how these should go as the last fan f'ed up because of not enough shims!

any help would be greeeeeeat!😀😀

Starbug rustbag

2,408 posts · joined Feb 2003 ·

#52707
actually... not too big a need to know now, as the new fan is too big for the fan housing ive got! annoyance!😠 so now ive got 2 questions 🙂

1) is a superbug fan housing bigger than than non-superbug fan housing and therefore can my bigger fan fit in it without scratching etc (the fan is not bigger by diameter, just bigger by depth)

2) how many shims inside and out blah blah blah!😉😉

any help would be much appreciated!

😀😀

[Edited on 1-6-2003 by Starbuggy]

jenz58 Postal Menace

9,121 posts · joined Aug 2002 ·

#52743
Wish I could. From the manuals I study it depends on the tension of the belt as to whether you add or remove shims.

I can't even get the nut off to remove the belt and pulleys to put a generator on I've cleaned up🙁

I do the scew driver in the slot bit and all, but can't budge it:jesus
"All you need is trust and a little bit of pixie dust!"

http://forums.aussieveedubbers.com/viewtopic.php?tid=22473
http://forums.aussieveedubbers.com/viewtopic.php?tid=56558#pid535643

...so I don't loose the links to my rides again hehehe

Quickbug Officially Full-On Dubber

363 posts · joined Sep 2002 ·

#52750
Jenz is right - just fit them on until the belt is the right tension, tight but so you can move it a little when grasping both sides of the belt in between your thumb on one side and your fingers on the other (if that makes sense!?)
Its a bit of a trial and error. I have to change my pulley shortley!

Jenz - tried a liberal dose of WD40??
:bounce
http://au.geocities.com/imgoindahell/Thumper.html

70AutoStik Insano Dub Head

730 posts · joined Aug 2002 ·

#52892
Yes, the doghouse fan will not fit in the early style fanhousings. The shims are used to set the fan-to-housing clearance. Put as many as it takes on the generator side of the fan to prevent rubbing.

70AutoStik Insano Dub Head

730 posts · joined Aug 2002 ·

#53176
It blew up! How high you revving your engine? 😀

BTW, It's a public Holiday here in West OZ, Foundation Day, you should live here - wouldn't have the problem. 😀

Quickbug Officially Full-On Dubber

363 posts · joined Sep 2002 ·

#53326
Yeah well i got all week off now!
SO NER!!

Oh but i am sick so that kinda ruins it... 🙁

How high?
Dunno - i havent put my tacho back in.
About 5-5.5k prolly. Maybe more.
Its the second pulley that has exploded on me... but they last about 6 months or so. They seem to be a big weak point...


edit--> its been dying for a bit - rattling and so on. Thought it might have held in for the rest of the week tho... rude bastard of a pulley... 😠
I have been taking it easy - the one time i ask for some acceleration and it gives up the ghost...

[Edited on 2-6-2003 by Quickbug]
http://au.geocities.com/imgoindahell/Thumper.html

Starbug rustbag

2,408 posts · joined Feb 2003 ·

#53421
Thanks ppls🙂 figured out the right amount... but had to buy a smaller fan 2nd hand for now... holidays soon so im going the upgrade (to the shinier chrom-ier doghouse and friends....)

the last fan i had on there got eaten through by the washer... not happy jan!:cussing

jenz58 Postal Menace

9,121 posts · joined Aug 2002 ·

#53509
My belt was too tight and was the probable cause of the bearings going in the generator as it was fine until I'd been driving then it started making terrible noises after a while. There were way too few shims and no give in the belt:jesus

Also learnt that shims are used to give required clearance for the fan so it doesn't hit or scrape anything as mentioned here.

Hmmm, it's all a learning but the hard way:o

Generator I've cleaned up is not charging but at least no horrible noises so bearings OK. Pity it doesn't work, have it looking so sweet externally

Damn can't win

Can you buy new 6 volt gennies and regulators?
"All you need is trust and a little bit of pixie dust!"

http://forums.aussieveedubbers.com/viewtopic.php?tid=22473
http://forums.aussieveedubbers.com/viewtopic.php?tid=56558#pid535643

...so I don't loose the links to my rides again hehehe

amazer kombi pilot

3,187 posts · joined Aug 2002 ·

#53831
before you go buying a new genny jenny hahahahahahaha haaaaa huh uh oh. OK. before you get another generator make sure its not something simple like worn brushes.
Chris.... kombi pilot, oval dreamer... finisher #26971 2005 city to surf

jenz58 Postal Menace

9,121 posts · joined Aug 2002 ·

#53837
Grey 57 is checking it out for me. Oops no he is putting bearings from a 6volt he has into the one we took out which was at least charging, but suggested I find out if new ones are available. Still have the non-charging one on her.

He tried polarizing the gennie as well with no luck

Hmmm, the trials and tribulations of keeping Bel 6volt, 36hp

Looked online and all the results of my search were on 6volt-12volt conversions, so encouraging 🙁

*jen ponders her gennie problems*hehehehe😀
"All you need is trust and a little bit of pixie dust!"

http://forums.aussieveedubbers.com/viewtopic.php?tid=22473
http://forums.aussieveedubbers.com/viewtopic.php?tid=56558#pid535643

...so I don't loose the links to my rides again hehehe

Grey 57 Old Grey Cruiser

2,937 posts · joined Aug 2002 ·

#54001
Jen the fan end bearing was completely fried. Changed it over for a good one so it should be good to go.

One thing for anyone, this 6V gennie has 3 wires coming out of it not the usual 2. I know that the heavy one from the brush holder goes on one terminal on the regulator and one goes on the other terminal. But what about the 3rd wire??
Any clues.