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Photos of my rusty baja and the work update Jan 15 2014

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baghall Ben Hal Outlaw Bushranger

1,021 posts · joined Jan 2010 ·

#777861
Thought I might post some photos showing what is happening to my daily baja
Heres whats been done so far:
* stripped out floor including sound proofing (flooded interior of car by over 1 foot dep) and resound proofed
* removed rear screen and fitted rear bar work. (rear screen fitted via preheat mounts and tinwear, not very good)

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68 Baja - It's a growing pain!
58 Baja ute - and the pain spreads!
85 T3 Kombi - still growing
89 T3 Kombi - parts car

baghall Ben Hal Outlaw Bushranger

1,021 posts · joined Jan 2010 ·

#777874
* new rear speaker box
* rewired stereo with new dvd, amp, 6x9s and still 2 tweeters and 4"s to go in front

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68 Baja - It's a growing pain!
58 Baja ute - and the pain spreads!
85 T3 Kombi - still growing
89 T3 Kombi - parts car

baghall Ben Hal Outlaw Bushranger

1,021 posts · joined Jan 2010 ·

#777878
* polished aluminium checkerplate dash panels
* aluminium checkerplate door cards need to be finished with polish and still to decide what I will use for map pockets and door handles.
* also replaced old torn racing seats with old torn Daihatsu Charade G11 seats 😂, to be recoverd in blue and white ( the colour scheme for interior when I get round tuit)

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68 Baja - It's a growing pain!
58 Baja ute - and the pain spreads!
85 T3 Kombi - still growing
89 T3 Kombi - parts car

baghall Ben Hal Outlaw Bushranger

1,021 posts · joined Jan 2010 ·

#777880
* also have begun reshaping rear guards (not normal baja guards (still looking for cheetah baja guards, may even make my own)
* stiil lots of work to do and ideas to realise.

Hope you guys enjoy seeing it happen. Not easy trying to work and improve on a daily driver.
68 Baja - It's a growing pain!
58 Baja ute - and the pain spreads!
85 T3 Kombi - still growing
89 T3 Kombi - parts car

cam070 Custom Title Time!

1,332 posts · joined Jul 2009 ·

#777945
Nice work, keep the progress pics coming.

RZEDGE Casual Dubber

44 posts · joined May 2010 ·

#778684
that's awesome! Love it!
Current
'69 Type 34 Ghia
'64 Splitscreen Van
'72 Low Light Single Cab
'73 Bay-Bus Camper (for sale)

Past
'57 Beetle

Rural Baja #tassievwpickers

1,075 posts · joined Jan 2006 ·

#778853
Gotta love a Baja 😁

baghall Ben Hal Outlaw Bushranger

1,021 posts · joined Jan 2010 ·

#780441
Rural Baja wrote:Gotta love a Baja 😁
Saw photo in your profile of rear of baja. Got any more? Would love to see some.
68 Baja - It's a growing pain!
58 Baja ute - and the pain spreads!
85 T3 Kombi - still growing
89 T3 Kombi - parts car

baghall Ben Hal Outlaw Bushranger

1,021 posts · joined Jan 2010 ·

#789027
Well my plans for these hollidays change just a little. Was hoping to begin work on front bar and tail lights. But car had other ideas and decided I needed to work on another engine. Car thought that there wasn't enough oil on the road and dumped the lot in space of 10 meters on the freeway🥲. Anyway now preping second motor for putting into car so I can rebuild current motor.
68 Baja - It's a growing pain!
58 Baja ute - and the pain spreads!
85 T3 Kombi - still growing
89 T3 Kombi - parts car

beetleboyjeff Custom Title Time!

1,790 posts · joined Feb 2009 ·

#789150
Man, I gotta get a chance to call in and have a look.
From your ole' mate Jeff

baghall Ben Hal Outlaw Bushranger

1,021 posts · joined Jan 2010 ·

#789153
Well Geoff once I get it reliable I hope to be heading up your way to catch up with a mate and possibly see dylan the dubber for same parts. Not sure when this will happen though.
68 Baja - It's a growing pain!
58 Baja ute - and the pain spreads!
85 T3 Kombi - still growing
89 T3 Kombi - parts car

Barnabie Officially Full-On Dubber

257 posts · joined Jun 2010 ·

#789172
Its looking better by the day - the rear bar you fitted is a major improvement. Hope your motor dramas get sorted without too much grief!😉

donn Wolfsburg Elder

3,515 posts · joined Nov 2005 ·

#789178
Lookn good.........PM sent
I dream of a day when a chicken can cross a road without being asked for it's motive!

donn Wolfsburg Elder

3,515 posts · joined Nov 2005 ·

#789335
Realy need to talk to baghall (Ben?) if someone knows him could you ask him to check his PM. 👍❗
I dream of a day when a chicken can cross a road without being asked for it's motive!

baghall Ben Hal Outlaw Bushranger

1,021 posts · joined Jan 2010 ·

#789635
Well motor was preped and installed but is not starting. Turning over but I think I need to check valve clearances just doesn't sound right. Also need to check for spark as used old dizzy but may need my new one fitted.
68 Baja - It's a growing pain!
58 Baja ute - and the pain spreads!
85 T3 Kombi - still growing
89 T3 Kombi - parts car

baghall Ben Hal Outlaw Bushranger

1,021 posts · joined Jan 2010 ·

#789637
Pm Donn
68 Baja - It's a growing pain!
58 Baja ute - and the pain spreads!
85 T3 Kombi - still growing
89 T3 Kombi - parts car

jjwebb123 Wolfsburg Wizard

617 posts · joined Aug 2009 ·

#789685
wow looks sweet good job
"A car for the people, an affordable Volkswagen, would bring great joy to the masses and the problems of building such a car must be faced with courage."
Adolf Hitler At opening of 1934 Berlin Auto Show

baghall Ben Hal Outlaw Bushranger

1,021 posts · joined Jan 2010 ·

#791205
Finally got engine running on thursday. So on friday took it for a test drive to check engine etc.
Problem is found some puddles and couldn't help getting the car washed.

It's what a baja is for!

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68 Baja - It's a growing pain!
58 Baja ute - and the pain spreads!
85 T3 Kombi - still growing
89 T3 Kombi - parts car

baghall Ben Hal Outlaw Bushranger

1,021 posts · joined Jan 2010 ·

#799090
Well rego time is upon me.

Not gonna be an easy one.

Work done:
Rust repair of 'A' & 'B' pillar - 'B' pillar is actually completely separated at base. Both are now repaired but unbeleivably a previous owner had cut out the rust in the 'B' pillar and just put a single layer of fiberglass in to replace the steel. What sort of an idiot does that, particualrly in a structural area?

Replaced number plate light.

Replaced VW bolts with M14 studs in rear barke drums. A previous owner had changed rear drums to an earlier type. Another stupid move.

Brakes been repaired by CBB. They were very poor, looked like they hadn't been serviced in years.

CBB also found:
Needs new steering box & 2 upper ball joints.

Thanks to Mike and the guys at CBB for being a great help.

By the way have finally named the car. I call it Al. Just seems to suit it.
68 Baja - It's a growing pain!
58 Baja ute - and the pain spreads!
85 T3 Kombi - still growing
89 T3 Kombi - parts car

Joel Now containing 100\% E-Wang

9,368 posts · joined Feb 2006 ·

#799126
You can caaaaaaaaall meeeeeeee Aaaaaaaaaal.

Damn that makes me feel old that that song was the first thing that popped into my head straight away 🤪

baghall Ben Hal Outlaw Bushranger

1,021 posts · joined Jan 2010 ·

#799208
Joel wrote:You can caaaaaaaaall meeeeeeee Aaaaaaaaaal.

Damn that makes me feel old that that song was the first thing that popped into my head straight away 🤪
Sorry Joel but cannot recall the song who was it by?
68 Baja - It's a growing pain!
58 Baja ute - and the pain spreads!
85 T3 Kombi - still growing
89 T3 Kombi - parts car

donn Wolfsburg Elder

3,515 posts · joined Nov 2005 ·

#799213

Oh yeah, thems was the days, think I'll go back and maybe I can call him Paul and maybe meet his mate Art. 🤓
Just went back and am listen again, reading the words makes me wonder what the hell they were on. 😂
I dream of a day when a chicken can cross a road without being asked for it's motive!

baghall Ben Hal Outlaw Bushranger

1,021 posts · joined Jan 2010 ·

#799218
AAhh now I remember. They were sooo cool in their day, also agree Donn. Reading the words brings back memories of what drugs do to the mind.
68 Baja - It's a growing pain!
58 Baja ute - and the pain spreads!
85 T3 Kombi - still growing
89 T3 Kombi - parts car

baghall Ben Hal Outlaw Bushranger

1,021 posts · joined Jan 2010 ·

#799755
Well Al has finally past rego and feels like new!
68 Baja - It's a growing pain!
58 Baja ute - and the pain spreads!
85 T3 Kombi - still growing
89 T3 Kombi - parts car

baghall Ben Hal Outlaw Bushranger

1,021 posts · joined Jan 2010 ·

#806223
Have now taken the car off the road for a time so I can lift the front and rebuild the gearbox.
68 Baja - It's a growing pain!
58 Baja ute - and the pain spreads!
85 T3 Kombi - still growing
89 T3 Kombi - parts car

baghall Ben Hal Outlaw Bushranger

1,021 posts · joined Jan 2010 ·

#806843
Well just spent 2 days working with a fibreglasser working on laying up a mould for him and making some carbon fibre racing dashes and wings. Love the stuff and now am thinking that when I make my new rear guards I will use some carbon fibre for them. Just bloody expensive! $6000 dollars a roll for the fibre.
68 Baja - It's a growing pain!
58 Baja ute - and the pain spreads!
85 T3 Kombi - still growing
89 T3 Kombi - parts car

baghall Ben Hal Outlaw Bushranger

1,021 posts · joined Jan 2010 ·

#825486
Not been too many updates except for when hit in rear. Finally got sick of dealing with the other persons insurance and told them to p*&^%^f. Al's back on road and have now got some motivation to do some other work on it that I had planned on but never got to. Guess some good has come out the accident.

Anyway, pulled off front bar today bcause of a broken mount. Bar was really over engineered; - 3mm wall thickness on 50mm OD pipe with 10mm by 40mm flat bar welded to front of floor pan and hooked over bottom beam.

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68 Baja - It's a growing pain!
58 Baja ute - and the pain spreads!
85 T3 Kombi - still growing
89 T3 Kombi - parts car

baghall Ben Hal Outlaw Bushranger

1,021 posts · joined Jan 2010 ·

#825491
It took a little persuation to get the mounts off the car. Had to cut the welds ( they looked ugly but I guess if there is enought weld metal then they will hold) with the grinder and use a largish hammer for encouragement. Done though.

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68 Baja - It's a growing pain!
58 Baja ute - and the pain spreads!
85 T3 Kombi - still growing
89 T3 Kombi - parts car

baghall Ben Hal Outlaw Bushranger

1,021 posts · joined Jan 2010 ·

#825494
Don't mind the look of Al without the bar. Pity bout the fiberglass though!

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68 Baja - It's a growing pain!
58 Baja ute - and the pain spreads!
85 T3 Kombi - still growing
89 T3 Kombi - parts car

baghall Ben Hal Outlaw Bushranger

1,021 posts · joined Jan 2010 ·

#825592
Well more work done today. Cut up front bar to reshape it and couldn't believe how heavy it is. You can see why in the photos. Double layer of tubing at top of the bar.

1st photo shows the twin tubes that were approx 400mm long and how much weight the front bar lost. At least 6-7 kg and maybe more.

2nd and 3rd photos show the newly designed bar preped and ready to weld up.

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68 Baja - It's a growing pain!
58 Baja ute - and the pain spreads!
85 T3 Kombi - still growing
89 T3 Kombi - parts car