Skip to content
Aussieveedubbers

Project Log: Massive Complete 1971 Beetle Re-Restoration

5 likes
Share Share on Facebook Share on X Share on Reddit
Log in to reply

Oppressa Officially Full-On Dubber

367 posts · joined Oct 2002 ·

#990693
simohagz wrote:Agreed.
I am the owner of the Gunmetal Grey '68 under restoration at O&S and I can attest that the work is top notch.

I had been intending on doing a project log similar but time constraints have meant I now have a MASSIVE backlog of photos/work done to share at some point in the near future.

Alan, the ghia looks great. Love the headlights.
The 3 O&S VW owners 🙂

Agreed, the Ghia lights look brilliant! I saw the new engine has arrived for the bug too 😀 You've actually caught up to me it seems simo! I need to purchase the Dynamat now.
1971 VW Beetle
Currently being restored - click here

simohagz Casual Dubber

38 posts · joined Mar 2013 ·

#990705
Oppressa wrote:
simohagz wrote:Agreed.
I am the owner of the Gunmetal Grey '68 under restoration at O&S and I can attest that the work is top notch.

I had been intending on doing a project log similar but time constraints have meant I now have a MASSIVE backlog of photos/work done to share at some point in the near future.

Alan, the ghia looks great. Love the headlights.
The 3 O&S VW owners 🙂

Agreed, the Ghia lights look brilliant! I saw the new engine has arrived for the bug too 😀 You've actually caught up to me it seems simo! I need to purchase the Dynamat now.
Haha, I wouldn't say that, my gearbox is still sitting in pieces and no work on the electricals yet!
I just came back from visiting the workshop, stoked with how my engine turned out, looks "stealth" in keeping with the overall build.

Cant wait until it is finished!

With the dynamite, turned out cheapest to get it from Ryda online. That is assuming you want the genuine Dynamat branded stuff. I got 2 of the bulk packs and as you probably saw, the boys have put it EVERYWHERE! Hopefully it quietens down my little engine in the back a little...

Oppressa Officially Full-On Dubber

367 posts · joined Oct 2002 ·

#992029
Update 58

So I've been sick with shingles hence the lack of any updates (pro tip: don't get shingles. ever). Anyway:

-Dynamat XTREME 10455 applied to firewall, sidewalls, doors and ceiling (floorpans will be done later)
-Front and rear bumpers have had some small imperfections repaired and then rechromed
-Headers, J pipes and muffler have been modified for best fit (including adding the missing flange to the headers)
-Bracket has been fabricated and installed to properly mount and secure the muffler. Once this was completed, the whole lot was sent to be ceramic coated (the factory job didn't look good enough 😀)









Mods done. Before ceramic coating


Ta daa!


Installed


1971 VW Beetle
Currently being restored - click here

GottaSplit Seriously Crusin Dubber

101 posts · joined Nov 2010 ·

#992040
Looks awesome...
Never had shingles... was wondering how your build was going, hope your well now buddy! Cant wait to see this thing on the road.
Just 1 Q:
Can you let me know who did the rechroming? Need to get my bumpers done and I dont live far from the panel shop doing your work.
cheers Jamie
1960 11 Window

Oppressa Officially Full-On Dubber

367 posts · joined Oct 2002 ·

#992228
GottaSplit wrote:Can you let me know who did the rechroming? Need to get my bumpers done and I dont live far from the panel shop doing your work.
cheers Jamie
Hey, it's not nearby!
All Metal Bumpers in Ingleburn
1971 VW Beetle
Currently being restored - click here

GottaSplit Seriously Crusin Dubber

101 posts · joined Nov 2010 ·

#992258
Oh ok...cheers for that. I have been put in the direction of All Metal Bumpers previously... looks like I am driving to Ingleburn.
Hope your well.
Jamie
1960 11 Window

Oppressa Officially Full-On Dubber

367 posts · joined Oct 2002 ·

#992260
Thanks for the wishes. Feeling much better. I've heard it can last for a month or 2 but I'm pretty much over it all a week and a half after it started. Very grateful though!
1971 VW Beetle
Currently being restored - click here

GottaSplit Seriously Crusin Dubber

101 posts · joined Nov 2010 ·

#992261
Great to hear... I thought your car was at a panel beater in Cromer(?) on the Nth Beaches... think Im going to have to read your thread again! (Probably would've anyway...)
1960 11 Window

benny_acko Officially Full-On Dubber

253 posts · joined Aug 2011 ·

#992265
It was anyhow - O & S Sportcar Restorations. I had some work done there last year.
1967 VW Beetle Deluxe

ian.mezz I never said, I could write or spell

3,913 posts · joined Sep 2004 ·

#993093
I think your missing a plate that goes on floor near clutch pedal ??
did they weld the roof where they cut the rain guard off ??
😂🤪😂🤪😂
car forums. where a lot of peoples good intentions end up taking a good old car off the road forever never ever to see the road again. 🥲

Oppressa Officially Full-On Dubber

367 posts · joined Oct 2002 ·

#993117
ian.mezz wrote:I think your missing a plate that goes on floor near clutch pedal ??
did they weld the roof where they cut the rain guard off ??
Do you mean this one? All under control.
http://i.imgur.com/v3R4iP0.jpg

Yes it was welded and then lead-wiped where the gutter was removed
1971 VW Beetle
Currently being restored - click here

GottaSplit Seriously Crusin Dubber

101 posts · joined Nov 2010 ·

#993131
Oppressa wrote:
ian.mezz wrote:I think your missing a plate that goes on floor near clutch pedal ??
did they weld the roof where they cut the rain guard off ??
Do you mean this one? All under control.
http://i.imgur.com/v3R4iP0.jpg

Yes it was welded and then lead-wiped where the gutter was removed
There is a cool youtube clip of that process 😀
1960 11 Window

Oppressa Officially Full-On Dubber

367 posts · joined Oct 2002 ·

#993268
Update 59

-Rear drive shafts greased and fitted
-Front sway and most of the front suspension and steering has been completed
-Breaks, hoses and lines fitted (not complete)
-Oil filter will be mounted above the transmission so a bracket has been fabricated, primered and painted
-Accelerator pedal and cable fitted, brake pedal assembly built









In here above the transmission (but on the other side) is where the oil cooler will be mounted
















If you're paying close attention, you'll notice that the accelerator cable has been fitted!
1971 VW Beetle
Currently being restored - click here

Oppressa Officially Full-On Dubber

367 posts · joined Oct 2002 ·

#993666
It's aliiiiive!

1971 VW Beetle
Currently being restored - click here

nils Fahrvergnugen

971 posts · joined Jan 2008 ·

#993691
Nice! 😎

you're so close to driving that brand new beetle out of the workshop
Quit calling rust patina

Oppressa Officially Full-On Dubber

367 posts · joined Oct 2002 ·

#993752
SebastienPeek wrote:Awesome! Just went through the whole thread, absolutely awesome job mate!
Thanks man. It certainly makes for a rollercoaster experience looking back on it!
1971 VW Beetle
Currently being restored - click here

ian.mezz I never said, I could write or spell

3,913 posts · joined Sep 2004 ·

#993835
I think that you will have to fit the tie rod ends from the bottom as those shocks sit really low and steering arms may rub on the under body
Also the bottom of the ball joints may need cutting off so it doesn't rub on the rim
😂🤪😂🤪😂
car forums. where a lot of peoples good intentions end up taking a good old car off the road forever never ever to see the road again. 🥲

Oppressa Officially Full-On Dubber

367 posts · joined Oct 2002 ·

#994166
Update 60

Huge amount completed, coming along at breakneck speed now:
-Manufactured front brake hoses and organise parts for fitting steering
-Assembled steering arms and damper to assess clearance for new front brake hoses. Manufactured and route new brake hoses from wheels to brake
-Steering column disassembled, blasted, primered, painted
paint
-Speedo cable fitted, speed sensor fitted
-Removed plate from oil sump, drilled 9.5mm tap thread and fit oil temperature sender for oil temp digital gauge. Tested
-Assessed type of fuel sender in tank in order to calibrate new digital fuel gauge, measured resistance from empty to full and found T1. Calibrated fuel gauge full to empty, set alarm, low fuel level at 20% and tested ok
-Assessed fitment of vehicle speed sensor. Cleaned fuse holder and relay assembly
-Test light circuit for use of new switches with old low/high beam relay, ordered 2 + 30A relays to modify electrical circuit
-Test hazard light, turn signal circuit. Not possible to work with old relay, f
Fit new relay and test operation ok
-Test wiper circuit and adopt to new switch
-Fitted exhaust and new custom bracket
-Fitted headlights
-Manufactured oil hoses outlet and inlet. Fitted oil hoses, adjusted and order parts for heat shield
-Fitted alternator belt







Oil filter mounted above transmission


Some of the new heat shielding on the pipes


1971 VW Beetle
Currently being restored - click here

Oppressa Officially Full-On Dubber

367 posts · joined Oct 2002 ·

#994167
ian.mezz wrote:I think that you will have to fit the tie rod ends from the bottom as those shocks sit really low and steering arms may rub on the under body
Also the bottom of the ball joints may need cutting off so it doesn't rub on the rim
Ahh yeah everything will be tested bit by bit. It won't leave the shop unless I'm happy with it all.
1971 VW Beetle
Currently being restored - click here

ian.mezz I never said, I could write or spell

3,913 posts · joined Sep 2004 ·

#994168
Oppressa wrote:
ian.mezz wrote:I think that you will have to fit the tie rod ends from the bottom as those shocks sit really low and steering arms may rub on the under body
Also the bottom of the ball joints may need cutting off so it doesn't rub on the rim
Ahh yeah everything will be tested bit by bit. It won't leave the shop unless I'm happy with it all.
is that oil filter far away from the drive s haft for when the drive shaft moves up and down??
hard to tell in the picture.
No Long now and you will be back on the road. 👍
😂🤪😂🤪😂
car forums. where a lot of peoples good intentions end up taking a good old car off the road forever never ever to see the road again. 🥲

Oppressa Officially Full-On Dubber

367 posts · joined Oct 2002 ·

#994463
ian.mezz wrote:is that oil filter far away from the drive s haft for when the drive shaft moves up and down??
hard to tell in the picture.
Here you go 😉

1971 VW Beetle
Currently being restored - click here

Oppressa Officially Full-On Dubber

367 posts · joined Oct 2002 ·

#999116
Update 61

There's been a big break in the build as O&S had to prepare other cars for conourse. Work picked up again this week:

-lots of wiring work
-coverplate made for fusebox and fusebox mounted
-central locking wiring and actuators being installed
-handbrake installed
-fuel tank fitted
-steering box finally installed
-heat shield around exhaust finished



















Mmmmmm yeah... 🙂 Completely stock Beetle stuff here!...
1971 VW Beetle
Currently being restored - click here

nils Fahrvergnugen

971 posts · joined Jan 2008 ·

#999128
It's really great to see shops still putting that level of work in, and to that end people willing to pay for that level. Hats off to you sir.
Quit calling rust patina

vduboy Insano Dub Head

702 posts · joined Oct 2012 ·

#999135
Looking great dude, is that rear caliper leaking in the pic? What are you using on the floors for sound deadening? More of the same?
It will all be OK in the end, if it's not OK it's not the end!

Finky Commited Dubber

70 posts · joined Aug 2009 ·

#999241
This will be an amazing car when finished

tayloredvw Seriously Crusin Dubber

165 posts · joined May 2006 ·

#999392
hey mate one question i have about the central locking, when or if the battery goes dead and you have the doors locked how do you get in?

vduboy Insano Dub Head

702 posts · joined Oct 2012 ·

#999404
You'd be able to stick a jump battery on the starter terminals to give it a bit of juice. (You can get to that from the outside of the car)
It will all be OK in the end, if it's not OK it's not the end!

tayloredvw Seriously Crusin Dubber

165 posts · joined May 2006 ·

#999471
where did you get the insulation over the j pipes and the blanket over the back of the engine?

Oppressa Officially Full-On Dubber

367 posts · joined Oct 2002 ·

#999562
tayloredvw wrote:hey mate one question i have about the central locking, when or if the battery goes dead and you have the doors locked how do you get in?
2nd little motorbike battery and a dual battery switch in engine compartmemnt to at least supply power if something was to go wrong. It will be charged by a VSR (Voltage Sensitivity Relay).
1971 VW Beetle
Currently being restored - click here