Board Logo
Go To Bottom

Printable Version  
[ Total Views: 580 | Total Replies: 6 | Thread Id: 13014 ]
Author: Subject: shift rod bushing help please!
MemberDasdubber
A.k.a.: Alan Agyik
23 Windows of Awesome
DAS Resto Haus
********


Avatar


Posts: 5746
Threads: 289
Registered: August 26th, 2002
Member Is Offline

Location: Gold Coast
Theme: UltimaBB Pro Blue
Mood: feeling fine...

posted on September 6th, 2003 at 11:22 PM
shift rod bushing help please!


I have done this before but can't for the life of me remember the trick (it was quite a few years ago) - I am replacing the little plastic collar (with metal snap ring) shift rod bushing inside the tunnel just behind (and under) the shifter.

I have tried:
A) putting the collar in first, sliding the shift rod through then trying to lever the snap ring on

B) putting the collar and snap ring in first, then trying to slide the shift rod through

C) putting the collar and snap ring on the shift rod and trying to slide it through the little bracket

All attempts have failed (A - couldn't lever the snap ring on; B - couldn't get the shift rod through when snap ring was already on the collar; C - couldn't get the collar through the bracket)

Please help - it is for a 68 beetle pan - body currently off.

Thanks
Alan




MemberChe Castro
Custom Title Time!
ankle straps
*****


Avatar


Posts: 1945
Threads: 79
Registered: August 25th, 2002
Member Is Offline

Location: Sydney, Australia
Theme: UltimaBB Pro Blue ( Default )
Mood: (( }:-{D]

posted on September 7th, 2003 at 01:57 AM


it was quite a while ago since i did it, but i seem to remember that i used method B, and that the hardest bit was getting the shiftrod all the way thru so it could connect with the tranny coupling. Lots of effort moving the rod thru the shifter hole with pliers!



Jon
Member555bug
Custom Title Time!
WRX Bug Boy
*****


Avatar


Posts: 1123
Threads: 79
Registered: August 26th, 2002
Member Is Offline

Location: Brisbane
Theme: UltimaBB Vintage
Mood: turbo charged

posted on September 7th, 2003 at 11:01 AM


i had the same problem, then i removed the metal snap ring and it poped right in :) and worked just fine. I have since then bought other bushes that did not have the snap ring so I coule either be there to hold the bushes shape or it could be for a different model.
MemberAndy42
Insano Dub Head
****


No Avatar


Posts: 709
Threads: 47
Registered: March 13th, 2003
Member Is Offline

Location: Airlie Beach
Theme: UltimaBB Pro Blue ( Default )
Mood: 2.5t Subi Powered

posted on September 7th, 2003 at 11:04 AM


i just did it recently and used option B but used heaps of grease on the shaft.
Member56astro
Custom Title Time!
*****


Avatar


Posts: 1772
Threads: 74
Registered: August 25th, 2002
Member Is Offline

Location: The Nambucca
Theme: UltimaBB Pro Blue ( Default )
Mood: Pobjoy Powered with twin ignition & soon to be EFI'd

posted on September 7th, 2003 at 03:45 PM


Same here, method "B".

With the steel ring in place, insert the bushing into position. Then slide the shaft through. I found it alot easier to use a long piece of timber (such as a tomato stake or something) to push the shaft through rather than use the 'pliers' method.

When it's in position then I greased her up!




http://home.swiftdsl.com.au/~astro/images/maltese%20cross.JPG
VW car, VW engine ...... keepin it "real"
35MPG on 101.3kPa
MemberMenangler
A.k.a.: Dave Becker
Custom Title Time!
*****


Avatar


Posts: 1991
Threads: 309
Registered: August 26th, 2002
Member Is Offline

Location: South Coast NSW
Theme: UltimaBB Pro Blue ( Default )

posted on September 7th, 2003 at 05:35 PM


Yep I did "B" make sure the shaft has no rust along it, lots of greese.
I use the handle of the shed broom to push it all the way in.




FAHRVERGNUGEN;
Description of a pleasurable sensation,
Experienced when a car and it's driver are in mutual harmony, A unique driving experience, Pleasure, Satisfaction,
A feeling experienced by Volkswagen Drivers.

http://www.thecoolvw.com/vwlogodraai.gif
MemberDasdubber
A.k.a.: Alan Agyik
23 Windows of Awesome
DAS Resto Haus
********


Avatar


Posts: 5746
Threads: 289
Registered: August 26th, 2002
Member Is Offline

Location: Gold Coast
Theme: UltimaBB Pro Blue
Mood: feeling fine...

posted on September 7th, 2003 at 08:15 PM


Thanks guys, just found an article in Apr 2000 hot vws which confirms method B - I guess I just wasn't pushing hard enough (it had heaps of grease) - seems as though the bushing was buckling as I pushed though.

I'll give it another go (by the way saw in a factory vw manual that the little slot in the bushing should be to the right - that is at about the three o'clock position looking down to the gearbox).

Cheers
Alan




Member68AutoBug
A.k.a.: Lee Noonan
Aircooled Master
Beetle Restorer - Experience over 138% - YIKES --
**********


Avatar


Posts: 11654
Threads: 449
Registered: August 31st, 2002
Member Is Offline

Location: SCONE in UPPER HUNTER VALLEY NSW
Theme: UltimaBB Pro Yellow
Mood: Really Mentally Ill - all of the time -

posted on September 7th, 2003 at 11:49 PM


Well I have just finished reading about how to replace the plastic shifter bushing on a Norwegian VW Site, but they didn't mention a steel circlip or ring.... maybe they don't use the ring type anymore....
they just said to make sure the bush clips into place.... sounded like "B" though...
cheers
Lee




- [size=4]Helping keep Air Cooled VWs on the road - location: SCONE in the Upper Hunter Valley - Northern NSW 320 kms NNW of SYDNEY--- [/size]
MemberChe Castro
Custom Title Time!
ankle straps
*****


Avatar


Posts: 1945
Threads: 79
Registered: August 25th, 2002
Member Is Offline

Location: Sydney, Australia
Theme: UltimaBB Pro Blue ( Default )
Mood: (( }:-{D]

posted on September 8th, 2003 at 07:04 PM


yeah i used a broomhandle too until it was too short!



Jon


  Go To Top


Powered by GaiaBB, © 2011 The GaiaBB Group
(C) 2001-2025 Aussieveedubbers

[ Queries: 40 ] [ PHP: 2.4% - SQL: 97.6% ]