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Author: Subject:  1303 sti project 325hp+ on the road!! New video 260 klm on autobahn!!
Memberjohan84
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posted on February 14th, 2012 at 06:45 AM
1303 sti project 325hp+ on the road!! New video 260 klm on autobahn!!


hello

i'm johan and from holland and read a lot on this forum
i also have a project of my on busy on it now for 2 years
i have a 1303 from 1972 and have done some mods

but i started with this
http://www.mijnalbum.nl/Foto-PF6MTBD4-D.jpg

http://www.mijnalbum.nl/Foto-JHIXPQV4-D.jpg

front and rear porsche 944 trailing arms
944 disc's and boxter calipers
rear mod to unibail coil overs
porsche G50.03 964 transmission
KEP connection kit a clutch kit
subaru ej207 sti engine 2002 runned 36000miles
custom intercooler inlets
custom wheels 16"steel rims widend front 2,5cm
rear 6,5cm
and much more


http://www.mijnalbum.nl/Foto-XBCHBR44-D.jpg

http://www.mijnalbum.nl/Foto-34IAQFS3-D.jpg

http://www.mijnalbum.nl/Foto-VEG7KVRD-D.jpg

http://www.mijnalbum.nl/Foto-MFWZFLGX-D.jpg

also have a full rollcage and doorbars (removaible)
http://www.mijnalbum.nl/Foto-OS88EQR8-D.jpg
http://www.mijnalbum.nl/Foto-MSJEWWGQ-D.jpg

did al the engine wiring (big job)
http://www.mijnalbum.nl/Foto-SNUTOQX8-D.jpg

custom 3"exhaust magnaflow mufflers
http://www.mijnalbum.nl/Foto-4VQGJ3OU-D.jpg

custom inlets on the front wing hope it will work to let the airflow out off under wings at high speed
http://www.mijnalbum.nl/Foto-MBGFFAUD-D.jpg

intercooler inlets placed the rear windows 15cm inside and airflow is getting out to the original air outlet under the rear window
http://www.mijnalbum.nl/Foto-VFNF34OD-D.jpg
http://www.mijnalbum.nl/Foto-7US3LT4V-D.jpg
http://www.mijnalbum.nl/Foto-W7JCH6BG-D.jpg


http://www.mijnalbum.nl/Foto-W7JCH6BG-D.jpg

i'm now busy to get the body ready for paint
but it is getting slowly i'm also renovating the house

this is how the engine look like now
http://www.mijnalbum.nl/Foto-BNGHK6GM-D.jpg

custom little wing to improve air flow to intercooler
http://www.mijnalbum.nl/Foto-VJN4WCJQ-D.jpg


but i hope i can drive i the second half of this year

i have also some video's on youtube

from the first start
www.youtube.com/watch?v=fae2gHi20fE
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posted on February 14th, 2012 at 06:48 AM



and a video of the first drive

www.youtube.com/watch?v=L1PKfK_BaWE
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posted on February 14th, 2012 at 06:07 PM



interesting. keep up the work :tu:



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posted on February 14th, 2012 at 09:59 PM



Looks like a nice project. Keep the updates coming
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posted on October 27th, 2013 at 07:03 AM
1303 sti project 325hp+ on the road!!


it is been a long time

but it is almost finished
i have to do some small bit's but i can drive it
so i thought share it here to

http://www.mijnalbum.nl/Foto-PF6MTBD4-D.jpg

the plan was to build a fast beetle with at least 300hp

http://www.mijnalbum.nl/Foto-P33ROSKC-D.jpg

http://www.mijnalbum.nl/Foto-XCPCXH3S-D.jpg

http://www.mijnalbum.nl/Foto-437HRDGX-D.jpg


http://www.mijnalbum.nl/Foto-IR7QO4XE-D.jpg

http://www.mijnalbum.nl/Foto-IFD4NPKX-D.jpg

youtube:

http://youtu.be/-2wilTC5Cs0

http://youtu.be/GrFrrbbncL0

http://youtu.be/fae2gHi20fE

http://youtu.be/L1PKfK_BaWE



car spec:

VW 1303 beetle 1972

engine

2002 subaru wrx sti (bugeye model) ej207 sti engine VF35 turbo
engine is stock
ecu: 2002 sti jdm ecu (i used jdm ecu because no need of immoblizer and keys instead of euro models)
ecu is ecutek remapped to 98 oct fuel and runs around 1,5 bar boost
should have at least 325hp+. it is not been on the dyno yet
rev.limit 7800rpm
i can get 120klm (75mph) in second gear ;)

exhaust:
custom made 3" stainless steel with 2 magnaflow 4" mufflers
i'm driving with DB-killers it is now 2 times 2,25"
but it has no influence on the power or spool up of the turbo
but driving without db killers makes it like a rally car sound
there is a youtube link above

gearbox:

porsche 911(964) G50.03 5 speed gearbox incl shifter
that is modified to custom shifting linkage


clutch adapter kit

KEP: adapter kit
sachs stock 911 pressure plate
and high performance 6 puck kep clutch plate
spec can hold up to +/- 850nm

suspension

front: fk-coil overs
944 hubs and brake discs
porsche boxster brembo calipers
custom made steering arms/rods
custom made stabilizer bars(cupstrebe
rear: 944 suspension arms and brake discs
porsche boxster brembo calipers
custom made stabilizer bars(cupstrebe)
red9design uniball system
spax coil overs

wheels/rims: steel rims 16inch rear245/45/16 front215/35/16
pre 65 chrome covers

fenders front fully steel: front widened 2,5cm 1 inch
rear widened 6,5cm 2,5inch

fully roll cage incl doorbars
2 gt3 racing seats
4 point belts
omp steering wheel

2002 sti instrument cluster
boost, oil pressure and oil temp gauges.

and much more

i have to do some little things on the interior
and polish the paint
and i need to make a front splitter
because when doing around 200klm (125mph)
it is getting to search on the road a i need to do little
corrections just like in old porsche
when putting a good splitter underneath
i has to do better and i can test it on the autobahn next year
(i'm from holland and live 15klm from the autobahn ;D )

hope you like it
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posted on October 27th, 2013 at 09:56 AM



Wow, your goal was to have a bug with 300hp and you have definitely achieved what you wanted.

Congratulations and you make me want to go down another path and build something similar :(

Be careful driving and enjoy. See if you can drive it around without smiling :lol::lol::lol::lol:

Cheers, Kev




I thought rebuilding a VW would be cheap - Shit I was wrong, just don't let the wife know !!!!

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posted on October 28th, 2013 at 07:58 AM



Quote:
Originally posted by Camo
Wow, your goal was to have a bug with 300hp and you have definitely achieved what you wanted.

Congratulations and you make me want to go down another path and build something similar :(

Be careful driving and enjoy. See if you can drive it around without smiling :lol::lol::lol::lol:

Cheers, Kev


thanks!!

yes that smile is very big :lol:
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posted on October 28th, 2013 at 05:49 PM



Hi

Great build on your car.

Have you weighed the car yet?

Steve
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posted on October 28th, 2013 at 07:49 PM



Quote:
Originally posted by 1303Steve
Hi

Great build on your car.

Have you weighed the car yet?

Steve


no not yet

i think between 950 and 1050 kg (2100 and 2300 lbs)

gr johan
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posted on April 8th, 2014 at 08:49 PM
New video with new camera


Made a new vid
Wiht a hd cam
But when i was home again it was on 720p and not on full hd
But still nice to see i think
Next will be on full hd

http://youtu.be/ldYdgGaC22M

It is al most fully done

I bought a kamei spoiler that will be fitted and i have to do an splitter
And then it is 100% ready
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posted on April 10th, 2014 at 09:23 PM



Hi

Your transmission sounds just like mine. How are you finding the puck clutch?

Steve
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posted on April 10th, 2014 at 10:48 PM



Quote:
Originally posted by 1303Steve
Hi

Your transmission sounds just like mine. How are you finding the puck clutch?

Steve


Yes the famous g50 rattle
The puck clutch is very sticky specialy when warm
But with a dragrace it is very good
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posted on April 11th, 2014 at 04:09 PM



Hi

I'm running a KEP organic disc with one of their lightweight covers, it works well and nearly everyone who drives the car stalls the motor as it can be a bit savage.

So is the puck clutch in or out? Or can you slip it a little?
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posted on April 11th, 2014 at 04:31 PM



I have the 6 puck kep clutch an oem porsche pressure plate
You can slip it a little
You just have to get used to it
When i drive it for a hole day i have no problem with it
To slip it
But it is more difficult because the pedals are floor mount
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posted on April 11th, 2014 at 08:26 PM



Fantastic build :tu:



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posted on April 14th, 2014 at 12:44 AM
new video sprint 0 to 200 klm


got new video sprint 0 -200klm
wheelspin in 1 gear and to early to 2 gear but still pretty fast!!
but only the audio is still problem that i need to fix
sorry about that

http://youtu.be/PG10E8_utiI]0 200 klm sprint

and a reaction video of a mate

http://youtu.be/ri5BRdfaQ1s]Reaction video
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posted on May 9th, 2014 at 06:56 AM
Tested new splitter an kamei spoiler also new video


Test video of the custom splitter and kamei spoiler
Also better sound with the new microphone

It is now very stable at higher speeds

Fast drive by video super sound!! Click here
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posted on May 9th, 2014 at 11:59 AM



sounds good
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posted on May 14th, 2014 at 12:51 PM



Nice!



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posted on June 11th, 2014 at 09:40 PM
260 klm/h on gps on the autobahn


Did a drive on the autobahn to look ho the car is doing on highspeed
En it is very stable
Only de camera do'nt like te little vibrations

My goal 250 klm/h but i did 260 klm/h

http://youtu.be/QQ89wnTK8iQ"]http://youtu.be/QQ89wnTK8iQ 
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posted on June 12th, 2014 at 12:09 PM



Awesome. It does look really stable as well. Did you have anyone trying to catch up to you?

Yogie
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posted on June 12th, 2014 at 02:50 PM



Quote:
Originally posted by Yogie
Awesome. It does look really stable as well. Did you have anyone trying to catch up to you?

Yogie


Did not try to look in the rear mirror at the time
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posted on June 12th, 2014 at 09:33 PM



haha thats a great video, looks very fast too!

Nice work!
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posted on July 1st, 2014 at 05:56 PM



4th gear? Sounded that way by the number of times you shifted. Congrats!
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posted on July 2nd, 2014 at 01:15 AM



Quote:
Originally posted by Pickpocket
4th gear? Sounded that way by the number of times you shifted. Congrats!


5 gear about 6400 rpm rev limit is 7800rpm


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