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My 69 Bug Slightly Modified

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CheapChalee Seriously Crusin Dubber

136 posts · joined Mar 2015 ·

#1012593
This is kinda the heart of the project, Subaru WRX EJ 20 motor, some of the things going into it are:
2.5 L crankshaft, 12mm high flow oil pump, KP’s MLS full gasket set (1.2mm thick), Mahle Street Stroker Forged pistons and ring set, ARP Head Stud kit, Manley H Beam Stroker Connecting Rods, King Race Big end Bearings, King Race Main, Gates Racing Belt kit, Brain Crowler Upgraded shafts, stronger springs, Retainers etc.., Brian Crowler Adjustable Cam Wheels, WRX parallel fuel rails, 800cc Siemens injectors, injector wiring plug kit, WRX/STI 245 ltr fuel pump, Link Storm G4+ ECU
The transmission was rebuilt in Australia and is Subaru, don’t know the model right now. This is a little project for a 69 bug, hope to have it done in July ‘15 . The drive train is being handled by AVO Turbo Thailand.
Hopefully I can post some pics throughout the build. I’m 63 and this is replacing the Harley’s as it should be a little easier to drive.

Chalee

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CheapChalee Seriously Crusin Dubber

136 posts · joined Mar 2015 ·

#1012594
Just an update on the motor, it has been around the world more than me. Started in Aussie at a machine shop that I don't have the name of. They did the block and head machine work. Then we waited about 3 weeks for the big end brg.'s. Then there was the assembly and disassembly to machine the case to clearenance the rods. Then it was assembly/disassembly to machine the rods back in Aussie to clear the block. Rods were shipped last week.

Chalee

CheapChalee Seriously Crusin Dubber

136 posts · joined Mar 2015 ·

#1012595
Just some pic's from my hard drive, haven't figured out how to link to my photobucket.

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hulbyw Insano Dub Head

819 posts · joined Sep 2009 ·

#1012680
Way cooler than a Harley. Great looking car. Looking forward to more pics
Cheers

vassy66T1 Wow ... are U reading this?

2,120 posts · joined Jun 2003 ·

#1012706
Sounds pretty exciting! Look forward to hearing how it all progresses

CheapChalee Seriously Crusin Dubber

136 posts · joined Mar 2015 ·

#1012738
Some more pics of the body, it had extensive rust, so we cut it all out. Still have to replace the doors.

Chalee

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CheapChalee Seriously Crusin Dubber

136 posts · joined Mar 2015 ·

#1012772
Some pics of the inter cooler placement, the ac will be on the back side.

Chalee

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CheapChalee Seriously Crusin Dubber

136 posts · joined Mar 2015 ·

#1012773
Subarugears, bet you guys go through some garbage cans.

Chalee

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CheapChalee Seriously Crusin Dubber

136 posts · joined Mar 2015 ·

#1012829
Just some random pics, hopefully I want double post pic's.

Chalee

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CheapChalee Seriously Crusin Dubber

136 posts · joined Mar 2015 ·

#1012905
testing photo upload

Chalee

Handy Casual Dubber

48 posts · joined Feb 2012 ·

#1012944
Hey, interesting air intakes in the sides, but have you thought about the water that might come in inside the body panel?
A "car guy" from Sweden, I love Vee Dubs and Porsche...
I'm also an Auto Electrician in my profession.

CheapChalee Seriously Crusin Dubber

136 posts · joined Mar 2015 ·

#1012988
Handy wrote:Hey, interesting air intakes in the sides, but have you thought about the water that might come in inside the body panel?
Guess we'll have to put some drain holes in.

Chalee

CheapChalee Seriously Crusin Dubber

136 posts · joined Mar 2015 ·

#1013237
Some more pics









Chalee

CheapChalee Seriously Crusin Dubber

136 posts · joined Mar 2015 ·

#1013242
Some engine parts

Stroker Crank



Block, Shinny places are where it was machined to clear the rods,





Heads ported and polished, with titanium retainers







High flow water pump





1000 cc injectors



Adjustable cam gears



Eagle rods, machined to clear case





New Dash



cables, etc..





ECU





Chalee

CheapChalee Seriously Crusin Dubber

136 posts · joined Mar 2015 ·

#1015037
Some more front end work, most of the major front end structure is / should be done in the next week, then we start on the rear end.

Engine should be complete later this week.

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CheapChalee Seriously Crusin Dubber

136 posts · joined Mar 2015 ·

#1015040
More front end work, all of it will be tied into the roll cage.

Chalee

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CheapChalee Seriously Crusin Dubber

136 posts · joined Mar 2015 ·

#1015737
Well it is progressing slowly but it's still going forward. The major frame mods are done on the front, now fitting the ass end together.

Chalee

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CheapChalee Seriously Crusin Dubber

136 posts · joined Mar 2015 ·

#1015738
More pics, looks like a Subraugear gearbox there.

Chalee

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