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Bugaru project

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Bugaru03 Commited Dubber

70 posts · joined Mar 2008 ·

#678418
more interior..







..
...always there is someone faster than you...

www.bugaru.gr

Bugaru03 Commited Dubber

70 posts · joined Mar 2008 ·

#678920
Finally side panels were finished and also attached in the rear 2 nice oval speakers from JBL(and maybe a new source to running them)😀 😀 😀 .
Next and final finish will be the front seats!

so for now..







...always there is someone faster than you...

www.bugaru.gr

Bugaru03 Commited Dubber

70 posts · joined Mar 2008 ·

#680268
update..

Finally we decided to make the bottom of the front seat independent (in three pieces) in order to be more like a bucket style.
Hope until Thursday it will be completed and ready for install the one piece windows kit!









cu
...always there is someone faster than you...

www.bugaru.gr

trickysimon 100km/h is only 9 seconds away

1,473 posts · joined Dec 2007 ·

#680270
Awesome car 👍

Brad Wolfsburg Elder

3,764 posts · joined Aug 2002 ·

#680275
Mate that is looking great.. hopefully mine will be done one day .. funnily enough it is an L Bug, and I have an Ej22 and picked a very similiar colour before seeing this.

Will be like an Aussie Twin ...
Brad
Why copy when you can own an original ?
Meyers Manx Australia

Bugaru03 Commited Dubber

70 posts · joined Mar 2008 ·

#680292
Thanks quys!!!

Brad:I wish you finish your project(maybe posting some pics would be a good start..)and f.y.i the color is came from Ford "imperial blue".👍

I' d love to see a twin aussie bro!!!😂😂😂
...always there is someone faster than you...

www.bugaru.gr

ElusiveStranger Officially Full-On Dubber

330 posts · joined May 2006 ·

#680302
That looks the mutts mate!
👍

Bugaru03 Commited Dubber

70 posts · joined Mar 2008 ·

#680583
more update..

I'm pretty excited with the result, the car looks fantastic and i'm curious to hit the roads again!!!!

some pics in random appearance..

















...always there is someone faster than you...

www.bugaru.gr

Bugaru03 Commited Dubber

70 posts · joined Mar 2008 ·

#682392
Finally his back at home...some adjustments needs to be done and then we will enjoy many many rides!!!

and two photos from his first trip..




...always there is someone faster than you...

www.bugaru.gr

gerrelt Slammed & Awesome Dubber

88 posts · joined May 2005 ·

#682393
That looks absolutely great! Beautiful 1303!! 😵

Bugaru03 Commited Dubber

70 posts · joined Mar 2008 ·

#683250
Thanks guys!
...always there is someone faster than you...

www.bugaru.gr

koolkarmakombi enkarmarising

2,078 posts · joined Jun 2003 ·

#683328
Awesome except you put the steering wheel on the wrong side!
This disclaimer does not reflect the thoughts or opinions of either myself, my company, my friends, or my dog: don't quote me on that; don't quote me on anything; this disclaimer is subject to change without notice; text is slightly enlarged to show detail; resemblance to actual persons, living or dead, is unintentional and coincidental; dry clean only; do not bend, fold, or mutilate; anchovies or jalapenos added to this disclaimer upon request; your mileage may vary; no substitutions are allowed; for a limited time only while supplies last; offer void where prohibited; this disclaimer is provided "as is" without any warranties expressed or implied

Bugaru03 Commited Dubber

70 posts · joined Mar 2008 ·

#752779
Update...........

after looooong time in hybernation and some engine problems the time has come for me to proceed!

I new i was having an oil leak when i first bought the engine and first run it but this doesnt bother me to join drives and adding oil.....but.....in the truck the mistakes were payed and payed heavily.
After of 15 minutes pushing the bugaru hard in the corners i've heard a noice tickling from inside the engine deck:eek::eek::eek:
I check the oil and found that more than one ltr missing🙁🙁
A raf estimation was that one of the set of bearings inside the connecting rod was scratched but the engine must be open first!

I stop over and took the car back to home until i get ready for rebuilding
and here we are..

The problem is concerning the bearing inside the connecting rod and nothing more😎, so we choose to change some of the engine component parts and rebuild it such as:

New oil pump
New set of bearings
New gaskets kit
New piston rings and more...

Expected to be ready by the end of the month here are some photos in random














more to come in next days😀
...always there is someone faster than you...

www.bugaru.gr

Bugaru03 Commited Dubber

70 posts · joined Mar 2008 ·

#752864
Hey Pete,

The crankshaft and the rest componets were measured by a micrometer and find in excellent condition!!

Next step is to polish & balance them before they fit back to engine.

here is a pic of crank....


...always there is someone faster than you...

www.bugaru.gr

Joel Now containing 100\% E-Wang

9,368 posts · joined Feb 2006 ·

#752872
arent subaru engines real common in Greece?

here splitting cases is pretty much unheard of
noone rebuilds them as its far cheaper to buy another running engine and they are built at the factory to such close tolerances that rebuilds dont end up as good,
its the reason they run so smooth and last so long

Bugaru03 Commited Dubber

70 posts · joined Mar 2008 ·

#752884
Joel,

It's pretty easy to find in Greece a subaru engine to buy but still it would be a USED engine!!

The cost for rebuilding an engine it depends from what you want to do, just rebuild it... or put a stroker kit with porting and other components.
My first thought is to buy again a used engine with several miles on it but finally decided to rebuild it knowing that it's a good way to know that i will run it again with zero miles and no problems.
...always there is someone faster than you...

www.bugaru.gr

Jak Rizzo Insano Dub Head

837 posts · joined Apr 2004 ·

#752927
Joel wrote:here splitting cases is pretty much unheard of
noone rebuilds them as its far cheaper to buy another running engine and they are built at the factory to such close tolerances that rebuilds dont end up as good,
its the reason they run so smooth and last so long
I disagree. I bought my wrx engine for $850 with 140000ks on it, flogged it for 15'000ks, had it rebuilt with new pistons, ACL race bearings, ARP head studs, rebuilt heads etc for $2300 & have now put over 135'000ks on the rebuilt engine.

I agree it would have been far cheaper to buy another $850 wrx engine, but once again it's a lottery of unknown quality. Personally for me, & for what I do with my car i went with the rebuild. U can't beat the price.

regards
Jak

cam070 Custom Title Time!

1,332 posts · joined Jul 2009 ·

#753049
Bugaru, nice car and I love the interior. Well done, hope to see more of it when you get it back on the street. No doubt faster than before!

Joel Now containing 100\% E-Wang

9,368 posts · joined Feb 2006 ·

#753058
I can see where its worthwhile in your case Jak,
i just think its alot of effort and $$ for a stock NA ej20/22

true that atleast your getting a rebuilt engine but i havent heard of real many people (exlcuding me 🙄) that have bought 2nd hand engines that have turned out to be duds

Jak Rizzo Insano Dub Head

837 posts · joined Apr 2004 ·

#753062
Unfortunantly joel I think u are almost a one off with the dud engine, lucky they are cheap & easy to find.
Jak

DylanTheDubber Custom Title Time!

1,252 posts · joined Jun 2009 ·

#753108
Just realised its an import. Where did you get it from.

Bugaru03 Commited Dubber

70 posts · joined Mar 2008 ·

#753727
..Dylan the engine is imported from Japan from a local dealer..

Today we got back the block & crankshaft from the machine shop and still waiting for the heads.
Block needs to be cleaned and painted and then will be ready for assembly again.





Meanwhile it was a great opportunity for painting the engine bay.
All the "unessecary" sheet metal were trimmed and after sandpaper the hole surface
it was ready for applying the primer and then painting to metallic blue..

before..




after..


Next in order the intake manifold take new shape in colour!!

before..


after..





Wish everyone Merry Christmas!!!
...always there is someone faster than you...

www.bugaru.gr

DylanTheDubber Custom Title Time!

1,252 posts · joined Jun 2009 ·

#753835
Naa Brahh!! Im talking the bug is an import cause it's Left hand Drive. looks great!! From Dylan

Bugaru03 Commited Dubber

70 posts · joined Mar 2008 ·

#754033
Hey Dylan, here in Greece all beetles are left handed!

Update...new OEM subaru oil pump introduced and one final layer of enamel in engine compartment!!
Next week more to come...







cu..
...always there is someone faster than you...

www.bugaru.gr

Joel Now containing 100\% E-Wang

9,368 posts · joined Feb 2006 ·

#754052
ive just been through the whole engine bay and engine detail thing as well, fun job but you know red paint for the manifold makes it go faster right?

ElusiveStranger Officially Full-On Dubber

330 posts · joined May 2006 ·

#754054
Joel wrote:ive just been through the whole engine bay and engine detail thing as well, fun job but you know red paint for the manifold makes it go faster right?
LOL!

Good work on the rebuild my friend. I do think your Bug's ace.

DylanTheDubber Custom Title Time!

1,252 posts · joined Jun 2009 ·

#754060
Sorry Brahh i did'nt realise that you were in grece.