Skip to content
Aussieveedubbers

hellVWrx.......EJ20 notch

1 like
Share Share on Facebook Share on X Share on Reddit
Log in to reply

Craig Torrens 6 times Australian, 7 times State Hillclimb Class Champion

8,040 posts · joined Jan 2003 ·

#777066
License..........whats that ? !


westi what the

1,610 posts · joined Aug 2005 ·

#777081
definatly not enough children in your camp mate.
down sharon.

hellbugged 48's and straight cuts

5,080 posts · joined Apr 2003 ·

#777084
oh there's more, but not as keen as the littlest❗

........black soot around heat shield on repaired up pipe......looking for one in a hurry!!!!!!!!!!

been waiting for grimmspeed to restock hoping this would last, no luck........know of ANYTHING? (seriously❗)

76bug Officially Full-On Dubber

215 posts · joined Feb 2005 ·

#777122
try MRT in sydney for a catless up pipe they will prolly have something in stock

PAZZAN Wolfsburg Wizard

592 posts · joined Jan 2008 ·

#777196
Hi Damien keen to see it running properly hope you have a good day at wakefield this year you are due👍

hellbugged 48's and straight cuts

5,080 posts · joined Apr 2003 ·

#777668
thanx Paul........

A BIG DAY! 👍.......too tired to fill in the story, just pics for tonight

subaru factory up pipe with heat shielding removed. 🙅

welding where we cut and shut to remove cat is ok......but burnt a small hole in the flexi joint when we welded the heat shield back on :mad. Jeff has braised it as best as possible, the thing is so thin there, it was the only option



all rugged up



GRIMMSPEED gaskets are goooood.......heaps thicker, stainless steel.





strapped up okay



dump pipe is simple but effective.......and big!



turbo h2o return was moved........heaps better.



used to run back to here........🙅



factory air intake was cracked at turbo end.........unlean air sucked in at a massive rate= YUCK!





wasn't easy to do but factory one came out and silicon back in with out removing intake or turbo





H2o return finished up sweet and BOV recirculate line about 3 ft shorter 😎..........BOV is stuffed found seat from it in line, heat damage has us suspecting it had been leaking for a while



coolant back in and fired up!

colonel mustard Son of Jim - Creator of Good

2,829 posts · joined Feb 2009 ·

#777671
nice valla 97 mug.

lots of (sweeet) cars floating around at your place 🙂

hellbugged 48's and straight cuts

5,080 posts · joined Apr 2003 ·

#777680
some vids.....

creating some boost using the rear brake dyno 🤪.........needed it too as it gets clagged up with the rich warm up programme. good to oil up the gearbox anyways and rear discs are clean from rust again.

can hear the chatter of those gearbox straight cuts 🥷



interesting shot of the rear wheels

71-BEETLE-SEDAN AKA Josh

1,058 posts · joined Mar 2009 ·

#777700
Hey damien,

wreckers had none nor did any of the second hand places round here sorry.

hellbugged 48's and straight cuts

5,080 posts · joined Apr 2003 ·

#777720
thanx for your efforts anyways matey, gotta love AVD for the comeradery.

catch up at Wakefield hey

hellbugged 48's and straight cuts

5,080 posts · joined Apr 2003 ·

#777789
alrighty a quick trip to Coffs and raid JVL's stash 👍.........so good BOV is here.

Of course the new stainless up pipe has arrived on the second working day after ordering..........or the first day after repairing and re-installing the old one 🙄........oh well, another step towards reliability

thanx Johhny!!!

JVLRacing Custom Title Time!

1,100 posts · joined Mar 2007 ·

#777799
no probs😎

hellbugged 48's and straight cuts

5,080 posts · joined Apr 2003 ·

#777857
that dump and muff could very well work JVL.......will have a look tomorrow

Craig Torrens 6 times Australian, 7 times State Hillclimb Class Champion

8,040 posts · joined Jan 2003 ·

#777865
You need a better Dump design, there's virtually nowhere for the gas to flow to !!


hellbugged 48's and straight cuts

5,080 posts · joined Apr 2003 ·

#777867
dump on the exhaust Craig?..........looks like the dodgy style where the wastegate just flows onto a square plate in that photo. it doesn't tho, its actually quite flowing..........

yeah looking at turbo smart BOV upgrade , but would still run recirculating style.

Craig Torrens 6 times Australian, 7 times State Hillclimb Class Champion

8,040 posts · joined Jan 2003 ·

#777869
hellbugged wrote:dump on the exhaust Craig?..........looks like the dodgy style where the wastegate just flows onto a square plate in that photo. it doesn't tho, its actually quite flowing..........
the ideal would be for the wastegate dump to vent externally, or at least run parallel to the main pipe and blend in further away from the flange/turbo housing. This will stop the gasses "crashing".


hellbugged 48's and straight cuts

5,080 posts · joined Apr 2003 ·

#777907
yeah but at the flange, the wastegate doesn't have a seprate port to the main gasses............. it's one big phat hoooole already.

but yeah we are only ever one big ripple strip off a exhaust redesign

Jak Rizzo Insano Dub Head

837 posts · joined Apr 2004 ·

#777908
Craig Torrens wrote:You need a better Dump design, there's virtually nowhere for the gas to flow to !!
I agree, that is very restrictive. Mine is similar to this pic but much shorter cause of the confined space. Michael South did mine. Exactly what Craig said, u need a splitter to stop the main exhast & the wastegate crashing into each other. I'm surprised u don't have a nice big 3 inch system?
How much power does your engine make? & what boost does it run? I've never read anywhere the specs on this car.
regards
jak

1 attachment · Log in to view

JVLRacing Custom Title Time!

1,100 posts · joined Mar 2007 ·

#777949
hellbugged wrote:that dump and muff could very well work JVL.......will have a look tomorrow
ur on the right path😎

hellbugged 48's and straight cuts

5,080 posts · joined Apr 2003 ·

#778046
yeah okay Jak, i was thinking it would have to "intrude" into the turbo housing like that..........i appreciate your input as i'm not fully up to speed on all this subie "go faster" stuff just yet



this will have to do for next weekend









yeah it's 3 inches

specs....

02 crate motor
260Hp @wheels.......however this was with very dodgy liberty turbo to intercooler pipe,standard air intake pipe and oily "finer filter",standard plugs and up pipe with catalytic converter in it......which have all sice been updated......wether that has made a HP difference i don't know, but early boost and tourque is up for sure.

20 PSI boost controled by HALTECH E11
VF 30 turbo
liberty H2O/air intercooler
TGV delete and matched intake manifold
huge top entry injectors with 044 bosch main and carter lift pump malpassi rising rate reg
Kennedy 228mm four puck clutch and 2600pd pressure plate
commodore front radiator and VW golf intercooler rad

looking forward to good crossover and up pipes as well as port, polish and match the cast ends soon for another 20 or so HP?.......different cams sit in a box somewhere too

kombi box and axles with TALL straight cut albins gears and ZF limo diff

hellbugged 48's and straight cuts

5,080 posts · joined Apr 2003 ·

#778077
anyways, new stainless pipe went on, it's not the best design internally at the flexi joint but i expect as good as the factory at least for flow anyways...not bad for $99 and most importantly a quick delivery 🙄



this stuff makes me itchy just looking at it now....mmm fiberglass wrap



lucky for those nice thicks gaskets this time around......just matched up



new bov on and running again



then instead of fitting up the practice slicks,as well as the second seat and getting it back on the trailer for a test tomorrow (partly due to some f%$Ks breaking into cars outside at night)...........got a little distracted by this..........











so now there is only one way in and one way out.......we will see if it works

matberry Moderator Go hard or go home

8,114 posts · joined Mar 2006 ·

#778082
Should go alright Daimo 😀.
Matt Berry Motorsports...air cooled advice, repairs and mods Ph 0408 704 662
OFF-ROAD,CIRCUIT,DRAG,STREET,ENDURANCE

hellbugged 48's and straight cuts

5,080 posts · joined Apr 2003 ·

#778083
yeah Matt.....still enough to scare the shit outa me😵‍💫

matberry Moderator Go hard or go home

8,114 posts · joined Mar 2006 ·

#778085
😀

I'm looking foward to testing the baja I've been helping with. 550 hp and 17" of wheel travel.....WTF
Matt Berry Motorsports...air cooled advice, repairs and mods Ph 0408 704 662
OFF-ROAD,CIRCUIT,DRAG,STREET,ENDURANCE

Jak Rizzo Insano Dub Head

837 posts · joined Apr 2004 ·

#778099
hellbugged wrote:looking forward to good crossover and up pipes as well as port, polish and match the cast ends soon for another 20 or so HP?.......
260HP @ the wheels!!! holy dooly. makes my 204 look lamo😂

I didn't get anymore HP with my ported headers & bigger crossover pipe, it just bought boost on earlier & a much smoother transition from off to on boost.

It's amazing that u run run 20psi with the standard Liberty intercooler. On the Liberty forums they reckon they don't bother with anymore than 16psi as it just wasn't designed from the factory for anymore. Have u modified it?
Maybe with one of those big PWR jobbies your engine would go nuts?

Can't wait to see your car run next weekend.

regards
Jak

JVLRacing Custom Title Time!

1,100 posts · joined Mar 2007 ·

#778113
Jak Rizzo wrote:
hellbugged wrote:looking forward to good crossover and up pipes as well as port, polish and match the cast ends soon for another 20 or so HP?.......
260HP @ the wheels!!! holy dooly. makes my 204 look lamo😂

I didn't get anymore HP with my ported headers & bigger crossover pipe, it just bought boost on earlier & a much smoother transition from off to on boost.

It's amazing that u run run 20psi with the standard Liberty intercooler. On the Liberty forums they reckon they don't bother with anymore than 16psi as it just wasn't designed from the factory for anymore. Have u modified it?
Maybe with one of those big PWR jobbies your engine would go nuts?

Can't wait to see your car run next weekend.

regards
Jak
u should know by now jako...some of those nobbs on the lib forums piss in there own pockets!...damos car is proof in the puddin that it can be done..

Jak Rizzo Insano Dub Head

837 posts · joined Apr 2004 ·

#778123
Saying that they can't do something with the factory equipment isn't pissin in their own pocket, If they said they can run 30psi on the factory WAIC & Damo can only run 20psi, then that is "pissin in your own pocket". I have actually found the RS Liberty guys & the WRX guys to be informative & more than willing to share their experiences, wether they be good or bad. I think because their starting point is a performance car, that they are less prone to the mentality of "Mine is better then yours"
u only have to look through the dyno sheet section on Rexnet for evidence of that. They put up dyno sheets for every modification under the sun.
I think it's great. If something goes wrong they are more than forethcoming with that info as well.
regards
Jak

bat69 There is no status

791 posts · joined Apr 2005 ·

#778146
I too did not make a massive amount of HP when I changed the dump pipe and uptake pipe on my Liberty rally car. I did how ever move the point in RPM where my boost came on and where max HP significant lower in the rev range. Basically boost at idle and max boost around 4500 (although I did run a Motec ECU). Prodrive/subaru performanve heads actually are better unported and un polished. Subaru did a great job from the factory
White Knuckle Racing Team [/i]
"Drive it like dirt"

JVLRacing Custom Title Time!

1,100 posts · joined Mar 2007 ·

#778172
Well done Damo....
Cars goes extremely good, i was stoked on the performance....
Yes Damo tested the beast at Raleigh today😎
Gearbox is strong and there is no way will a standard L box or kombi will cope with that punishment🤪....

I was a passenger and still wanted more😂

JVLRacing Custom Title Time!

1,100 posts · joined Mar 2007 ·

#778174
Jak Rizzo wrote:Saying that they can't do something with the factory equipment isn't pissin in their own pocket, If they said they can run 30psi on the factory WAIC & Damo can only run 20psi, then that is "pissin in your own pocket". I have actually found the RS Liberty guys & the WRX guys to be informative & more than willing to share their experiences, wether they be good or bad. I think because their starting point is a performance car, that they are less prone to the mentality of "Mine is better then yours"
u only have to look through the dyno sheet section on Rexnet for evidence of that. They put up dyno sheets for every modification under the sun.
I think it's great. If something goes wrong they are more than forethcoming with that info as well.
regards
Jak
Stick to Mr South...