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Bond roll bar group buy

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RodPenrose Insano Dub Head

792 posts · joined Apr 2005 ·

#782600
I have purchased 2 x 8 point roll cage kits today as they were so cheap . I have a pic of the finished cage and will have to up load it when I get home . These are all bent and are to be assembled by the owner and conform with the class 11 off road specs in the US . I have purchased these after seeing the aftermath of Greg's car and will install one in my own car . I should be able to offer these in kit form for around $ 340 per kit . These are mild steel and I want to install it to make sure it will comply with the Aust. standards , ROD.
More boost + More fuel = More power
1968 Beetle fastest run 8.96 sec @ 161 mph 4th Nov. 2001
2010 New Beetle 8.12 sec on 8th march 2014
http://www.rodpenroseracing.com.au

vassy66T1 Wow ... are U reading this?

2,120 posts · joined Jun 2003 ·

#782632
Craig,

Can you change your avatar?

That is very distracting 🤪

matberry Moderator Go hard or go home

8,114 posts · joined Mar 2006 ·

#782696
The popular class 11 cage in the states that you speak of Rod is likely to be one of these. Very popular with the baja crowd over there , even as a starting point to then customise and add to. Second one is Empi

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Matt Berry Motorsports...air cooled advice, repairs and mods Ph 0408 704 662
OFF-ROAD,CIRCUIT,DRAG,STREET,ENDURANCE

colonel mustard Son of Jim - Creator of Good

2,829 posts · joined Feb 2009 ·

#782749
are empi cages just for looks....

cnfabo Custom Title Time!

1,353 posts · joined Apr 2008 ·

#782761
that cams roll cage regs is a bunch of japanese jiberish. for a home build "1 st time" seems confusing....

whats wrong with the cages posted???? are those regs writen by a lawyer or something...

waveman1500 Also rides a Honda

1,346 posts · joined Dec 2009 ·

#782771
cnfabo wrote:that cams roll cage regs is a bunch of japanese jiberish. for a home build "1 st time" seems confusing....

whats wrong with the cages posted???? are those regs writen by a lawyer or something...
The rules aren't that complex, so let's break it down.

The first part just tells you which types of racing needs what cage.

The main hoop has to be within 150mm in front or behind the driver's head, but not directly above it.

Also, in general you're supposed to have as few bends as possible and the main hoop should be as close to vertical as possible.

Your full cage needs at least 6 mounting points, which have to be a minimum of 3mm thick steel, must be a certain size and must be welded to the body. If your cage bolts in then you have to weld 3mm steel plates to the back side of the panel, the same size as the foot of the roll cage.

Then it says the minimum material specs and tube size. Cold-drawn seamless or cold-drawn welded, with a minimum of 50mm OD and 2mm wall for the main hoop and 40mm OD and 2mm wall for everything else. This part is usually where imported roll cages fail, as they may not comply with the material standards, or even if they do, you may not be able to get the paperwork to prove that the material is up to spec. Alloy cages are definitely out, as has been mentioned before.

The two cages which Matberry posted up just recently, would fail to meet CAMS specs for all sorts of reasons. Now, this is just my individual opinion, and I'm not an expert, but to me, here's what's wrong with the multi-coloured Class 11 cage:

The biggest problem is in the fine print at the top of the picture, the tubes are too small, although they are chrome-moly so you might be able to get them certified, but it would involve a lot of arguing and paperwork. Also, the picture doesn't show any proper mounting points where it attaches to the body, so you would have to weld those on. Those weird tubes which seem to attach the front beam to the rear suspension should not be part of the cage. The rear stays and front hoop are both terrible, as the front hoop is made up of several random pieces bolted together which is not allowed, and the rear stays seem to be actually formed together out of a loop instead of mounting to the body, which kind of defeats the purpose of them. Also, there is no diagonal cross-brace welded into the main hoop, which is now a minimum requirement.

Next, the other cage which is photographed. This one is nowhere near as bad, but it would still fail. The mounting feet for the main hoop and front hoops are too small, and there is no diagonal cross-brace. Also, the rear stays are a little bit more bendy than CAMS likes them these days, it would be better if they were just straight tubes welded between the main hoop and the rear floor. You might also get into trouble with the weird "knees" which seem to have been bent into the main hoop for no adequate reason. It looks to me like the designers of that cage were trying to preserve rear seat room rather than maximise safety, which is fairly silly. If a car has a rollcage then it should never have rear seat passengers anyway, as they won't be adequately held in without bucket seats or harnesses, and they'll be killed if they hit their head on a roll cage bar without a helmet.

On the other hand, the photos of the black Bond Roll Bars cage shown on page 1 are perfectly fine, and would easily pass CAMS specs.
1972 VW S-Bug - For Sale!
1968-onwards Beetle panels and glass for sale

RodPenrose Insano Dub Head

792 posts · joined Apr 2005 ·

#782772
Matt , the kits that I have purchased are pretty close to the frst image you supplied , but do not have the 2 lower bars that run from the front to the back of the car . I am pretty sure there are steel plates supplied that mount the entire cage to the car , ROD .
More boost + More fuel = More power
1968 Beetle fastest run 8.96 sec @ 161 mph 4th Nov. 2001
2010 New Beetle 8.12 sec on 8th march 2014
http://www.rodpenroseracing.com.au

Craig Torrens 6 times Australian, 7 times State Hillclimb Class Champion

8,040 posts · joined Jan 2003 ·

#782811
cnfabo wrote:that cams roll cage regs is a bunch of japanese jiberish. for a home build "1 st time" seems confusing....

whats wrong with the cages posted???? are those regs writen by a lawyer or something...
Its basic engineering principals...........to stop "1st time" dodgy home build cages from entering a track and potentially doing more harm to the driver than good.

Some people seem to think that welding in a few bars makes the car safer...but this is NOT always the case. As with all safety equipment we are lucky we have CAMS to set the standards.......this makes motor racing safer for all.

For the people who find the rules confusing , then its best to get someone who understands them to sell or build you the cage.

Thanks waveman1500 for your comments, you're spot on.

Now back to the topic of a group buy from "BOND" cages..........not inferior OS products that wont comply.


JVLRacing Custom Title Time!

1,100 posts · joined Mar 2007 ·

#782836
Craig Torrens wrote:
cnfabo wrote:that cams roll cage regs is a bunch of japanese jiberish. for a home build "1 st time" seems confusing....

whats wrong with the cages posted???? are those regs writen by a lawyer or something...
Its basic engineering principals...........to stop "1st time" dodgy home build cages from entering a track and potentially doing more harm to the driver than good.

Some people seem to think that welding in a few bars makes the car safer...but this is NOT always the case. As with all safety equipment we are lucky we have CAMS to set the standards.......this makes motor racing safer for all.

For the people who find the rules confusing , then its best to get someone who understands them to sell or build you the cage.

Thanks waveman1500 for your comments, you're spot on.

Now back to the topic of a group buy from "BOND" cages..........not inferior OS products that wont comply.
VERY VERY TRUE!😎

mactaylor Custom Title Time!

1,005 posts · joined Aug 2007 ·

#783100
there is a cnc mandrel bender down this way if anyone is interested find me a cage to copy and ill get a price! maybe one of rods class11 cages? update to cams specs, should be no probs and cheapish.
EVERLAST CONCRETE TANKS
1800 552 123

colin Fahrvergnugen

984 posts · joined Mar 2007 ·

#783190
I have read this whole post and there seems a recuring theme, price.

Gents how much do you value your life?

Forget price, think quality, you life may depend on it!

Cheers Col

HappyDaze Superannuated

2,887 posts · joined Jun 2009 ·

#783195
Wise words there, Colin
I'd rather wear a Beetle out by racing it than by polishing it!

colin Fahrvergnugen

984 posts · joined Mar 2007 ·

#783206
Greg, i told dad about your unfortunate accident at Wakefield.

He was glad you were okay, then said some wise crack about dak daks, you know what he,s like.

Cheers Col

HappyDaze Superannuated

2,887 posts · joined Jun 2009 ·

#783212
Tell him I spoke to Warren Weldon last week - he wasn't game to make any wise-cracks, as he up-ended a couple of 'early' Holdens! They used to break their rear axles, with nasty results!

Cheers, Greg
I'd rather wear a Beetle out by racing it than by polishing it!

1303Steve Scirocco Rare

8,650 posts · joined Aug 2002 ·

#786046
Hi

Richard at V Force has got a group buy price from Bond,

6 point bolt in cage $850
Extras like hip bars seat belt bars $120

Five people are needed to get this price.

1/2 cage prices to follow

Steve

johny rotten Officially Full-On Dubber

366 posts · joined Apr 2004 ·

#786192
that is very cheap
👍👍👍

1303Steve Scirocco Rare

8,650 posts · joined Aug 2002 ·

#787398
Hi

Group buy price from Bond, for bolt in 1/2 cage $635

Five people are needed to get this price, I have 2 people wanting one now, we need 3 more.

Steve

sander288 "Bolt-on Master"

1,404 posts · joined Aug 2008 ·

#787507
1303 steve, I know that you might not be able to help but can you give us an Idea of the design of the 6 point cage?

and whether it is CAMS approved (i'm assuming yes but assumptions are the mother of all .....)
BMW R65 LS
1967 1300 Deluxe
Swing-axles FTW ❗

sander288 "Bolt-on Master"

1,404 posts · joined Aug 2008 ·

#787509
I'm actually heading out to see Bond tomorrow morning, so hopefully I can compare a quote for a built cage to the group buy
BMW R65 LS
1967 1300 Deluxe
Swing-axles FTW ❗

1303Steve Scirocco Rare

8,650 posts · joined Aug 2002 ·

#787511
Hi

I'm not sure of the design of the 6 point cage, were only going 1/2 cage, they are CAMS approved.

What we want in the 1/2 cage is a hoop, 2 bars going back to the parcel area and diagonal going from the drivers head back to parcel tray, no cross brace as then you cant get the seat far enough back.

In most forms circuit motorsport if the car has rego it doesn't need cage at all, with ANDRA its needed below a certain ET.

Steve

ps, let us know about the prices

bat69 There is no status

791 posts · joined Apr 2005 ·

#787528
I think you will find the rear legs will go to the wheel arch and not the parcel shelf. In order to be CAMS approved the rear legs must be straight and can not mount to the parcel shelf or have a bend in them like the cages of old. The price quoted for the 6 point cage and side bars is the same price I paid for a 6 point cage for my old bug.
White Knuckle Racing Team [/i]
"Drive it like dirt"

1303Steve Scirocco Rare

8,650 posts · joined Aug 2002 ·

#787556
Hi

I meant to say the rear parcel area/wheel arch. The old cages used to go onto the panel below the rear window, you needed to slip the nuts in through the vents below the rear window.

Steve

sander288 "Bolt-on Master"

1,404 posts · joined Aug 2008 ·

#787751
Ok, so saw Allan today, the price for a full cage was $950, and $137.50 for either side bar or harness bar.

Was pretty happy with the quote, and he told me that his standard cage was a little bit different and couldn't quite work with my car, but for 68 up it would be fine.

To have the cage installed by him it takes 1 day, and $2500 or there abouts. If you want to bolt it in yourself he measures and cuts it all to size and then marks up on the body where to drill, and supplies all the high tensile bolts etc...

So there you go, I think i'm going to go with this quote, as I want the cage soon and can't wait for more people to buy. as well I get what I want and not a compromise,

it is a good point you make about the cage running diagonally behind the seats with moving the seat back, I hadn't thought of that but i'll need the flexibility!
BMW R65 LS
1967 1300 Deluxe
Swing-axles FTW ❗

HappyDaze Superannuated

2,887 posts · joined Jun 2009 ·

#787830
Got in early and now have my (Bond) roll cage, It is a heap of heavy gauge tube at present, as I will be fitting it myself.

Allan and Peter were very helpful, and I am following their advice re. installation, mounting points, etc.

One important thing to factor into your valuations is ------How much do you value your neck❓

Cheers, Greg
I'd rather wear a Beetle out by racing it than by polishing it!

westi what the

1,610 posts · joined Aug 2005 ·

#787885
has anyone got pic's of there cages from bond.
it is usually easier for people to make up there mind's after seeing the product.
down sharon.

hellbugged 48's and straight cuts

5,080 posts · joined Apr 2003 ·

#787893
westi wrote:has anyone got pic's of there cages from bond.
it is usually easier for people to make up there mind's after seeing the product.
my post on first page Westi.......all "bond" cages

orange car would be as per current, but can gather whole shape from all the pics i've put there

HappyDaze Superannuated

2,887 posts · joined Jun 2009 ·

#790400
Awww, don't rush me - I'm still fitting/welding mine in.😂 Besides, while I'm busy working on the 'new' No. 8, I can't learn to do the 'pics' thing🤪

Cheers, Greg
I'd rather wear a Beetle out by racing it than by polishing it!