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ashbaxter Officially Full-On Dubber

224 posts · joined Jan 2011 ·

#823842
Hi All I recently purchased this 61 which will look familiar to some of you, with the intention of giving it a new paint job, learning a bit about them and using it as semi daily drive.
After a rough trailer trip from Brisbane to Newcastle I noticed a crack in the passenger side sill. From there my game plan changed and I am leaning a lot very quickly.
I decided on a full body off restoration an the body is now off.
It needs a lot of rust repairs and so be it, my dillema is whether to repair the mods (guards&intakes) which was a look that attracted me to it in the first place or attempt to go back to original body?
My thought is that if I take it back to original it will cost me a fortune in panel replacement.So may be a better option to find another body that just needs rust repairs.

I change my mind daily on this at the moment but am thinking of working with what I have, reducing the front flares, leaving the rear flares and altering the shape of the air intakes to give it a bit of a 911 GT flavour whilst keeping it as tastefull as possible.
Any ides or opinions are appreciated.

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L469 Officially Full-On Dubber

288 posts · joined Mar 2010 ·

#823859
looks like what a few of us suspected that looks like just a big bog job on the body i hope you didnt pay alot for it paint hides alot of horrors is that paper stuffed in the rust with bog on top?disgusting thats my opinion anyway try find another shell that looks like scrap

vw54 Administrator Always Waiting 4 Friday

16,723 posts · joined Aug 2002 ·

#823862
I decided on a full body off restoration an the body is now off.
I would be chemically dipping this shell doors bonnet n engine lid and seeing what you have left

From the looks of it IT wont be much

After it comes out of the schemical strip u can decide what to do with theremains

its the only way to get ride of all the R U S T
I read it on FACEBOOK so it must be true


http://forums.aussieveedubbers.com/viewtopic.php?tid=91278&page=1#pid848630


http://forums.aussieveedubbers.com/viewtopic.php?tid=63561&page=1#pid624099


http://forums.aussieveedubbers.com/viewtopic.php?tid=4832&page=1#pid452603


http://forums.aussieveedubbers.com/viewtopic.php?tid=60650&page=1#pid574409

L469 Officially Full-On Dubber

288 posts · joined Mar 2010 ·

#823863
why waste all that money on dipping that shell is too far gone you can see even on a couple of photos besides the paper mashe and bog and rust maybe you can save the swinging panels ? whats left of the shell maybe the roof if your lucky

karmann54 Officially Full-On Dubber

337 posts · joined Nov 2002 ·

#823868
In my eye the ghia body is pretty perfect the way it left the factory, but the world would be pretty boring if we were all the same.

It's pretty obvious it's going to take a lot of work to repair this shell. I would say it's not worth it if you were trying to go back to original, but if the flared/scoop look is what you like it's better to do it to this one than an unmodified one. That would still take a lot of work and it's one less on the road.

Did you brace the body before you took it off the pan, it doesn't look like it would have much torsional rigidity.

Whichever way you go it will keep you busy!

HappyDaze Superannuated

2,887 posts · joined Jun 2009 ·

#823872
vw54 wrote:
I decided on a full body off restoration an the body is now off.
I would be chemically dipping this shell doors bonnet n engine lid and seeing what you have left

From the looks of it IT wont be much

After it comes out of the schemical strip u can decide what to do with theremains

its the only way to get ride of all the R U S T
How long is it since you've had a 'dip' done, Dave?

With all that bog & rust, I woulld say it would cost over $3,000.🤪
I'd rather wear a Beetle out by racing it than by polishing it!

L469 Officially Full-On Dubber

288 posts · joined Mar 2010 ·

#823877
dip it and make some tea with it vw tea expensive tea that cars a tea bag

vw54 Administrator Always Waiting 4 Friday

16,723 posts · joined Aug 2002 ·

#823878
yeah it will be x pensive but better off starting with NO rust as to say
I read it on FACEBOOK so it must be true


http://forums.aussieveedubbers.com/viewtopic.php?tid=91278&page=1#pid848630


http://forums.aussieveedubbers.com/viewtopic.php?tid=63561&page=1#pid624099


http://forums.aussieveedubbers.com/viewtopic.php?tid=4832&page=1#pid452603


http://forums.aussieveedubbers.com/viewtopic.php?tid=60650&page=1#pid574409

grumble Son of Jim - Creator of Good

2,672 posts · joined Jun 2008 ·

#823914
it is quite a while since I saw the old paper sills,promax bread in the plastic bags,old cardigans,sox,plastic bags with bog mixed on them etc forming sill panels,I thought those days were over unfortunately i was wwwwwrong!.i am sorry that you have to endure this just by buying a vehicle that you obviously wanted.I hope you can find a better body and continue.Good luck Les.

ashbaxter Officially Full-On Dubber

224 posts · joined Jan 2011 ·

#823920
So it's body hunting i'll be doing then.

Sides Veteran Volks Folk

2,220 posts · joined May 2007 ·

#823926
Hmm, bummer... is it just the passenger side that's in this state, or driver's side as well ??? What's the rest of the body like ???

Finding another KG body that's in better condition could be difficult... you may actually be better of fixing this one, especially if you're keen on the flares and scoops.

Just a suggestion...
VWDCQ vice pres & web dude - vwdcqinc.org.au
Join a car club - get car peeps

My toys
'70 Hillclimb Bug 'Jezebel' w/- Haltech EFI - http://bit.ly/VwTNtQ
'60 KG Coupe - resto kinda started
01 New Beetle - gf's car, but I turn the spanners

ashbaxter Officially Full-On Dubber

224 posts · joined Jan 2011 ·

#823930
Both sides are the same and there is rust all around. The roof is good 😵 so are the doors and boot.

ashbaxter Officially Full-On Dubber

224 posts · joined Jan 2011 ·

#823933
some more from the rust monster

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L469 Officially Full-On Dubber

288 posts · joined Mar 2010 ·

#823939
i feel your pain got a dog like that years ago not a vw just an old ford but same toilet roll stuffed sills chicken wire cement and bog hope it didnt cost you an arm and a leg maybe you could get a good body from someone importing from the states maybe the aussie dollar will be in your favour you have a dash and bits to convert to rhd😵‍💫

chickenfillet Officially Full-On Dubber

250 posts · joined Jul 2004 ·

#823943
Hi Ash,

It looks like a bit of a mess but all these things are repairable and all the replacement panels are available so I would pick up the grinder and start cutting back until you get a nice solid metal. Then at least you will be able to work out if the repairs are within your budget and skills.

As for stripping, I have heard great things about the portable soda blasting machines. They are available for around the $200-250 mark and will rip off that old paint and bog in no time.

If you ever find yourself down in Sydney, you are more than welcome to come and have a look over my 68 to see how the factory put them together.

Good luck,
Kevin

AyeBee Seriously Crusin Dubber

155 posts · joined Jun 2010 ·

#823951
Best of luck there Ash, certainly got some work ahead of you. I've had a similar experience (an old 63 XL Falcon), and I learnt a lot from that car despite turning out to be a dog. Whilst I'm guessing it's cost you a lot of money, I hope you learn from it what you're looking for.

ashbaxter Officially Full-On Dubber

224 posts · joined Jan 2011 ·

#823952
I agree, anything can be fixed but the labour cost may kill me.

Anyone know of people importing from the States?

L469 Officially Full-On Dubber

288 posts · joined Mar 2010 ·

#823953
dont remember the people possibly a member of the penrose family you say you are in newcastle?

ashbaxter Officially Full-On Dubber

224 posts · joined Jan 2011 ·

#823954
Yes in Newcastle

L469 Officially Full-On Dubber

288 posts · joined Mar 2010 ·

#823955
someone on central coast was bringing them in and converting them anyone out there on the forum got more info just dont remember enough to say who it was hope fully this post may jog someones memory

ashbaxter Officially Full-On Dubber

224 posts · joined Jan 2011 ·

#823957
cool, looks like Vics Bahn brings them in.
Has anyone dealt with them?

L469 Officially Full-On Dubber

288 posts · joined Mar 2010 ·

#823959
yes nice fellow good for a chat on anything vw his name also escaped me yes good thinking🙂

lou0060 Wolfsburg Wizard

568 posts · joined Dec 2010 ·

#823985
so sad to see so much damage. finding a dry ghia body at a bargain price will be hard. As others have said a US import may be the best option but then you have 2 ghias........ which makes your purchase a bit of a waste of money. I hope you didn't pay too much for it and that whoever sold it to you has trouble sleeping at night, unless of course they told you it was full of rust.

In the end it is still a ghia and modified or original they are a beautiful car, I've had mine for 24 yrs. Dave, (VW54) and Kevin are on the right track. I would at least invest another few hundred and get it soda blasted and then assess what panels you will need and work out the cost of this compared to buying a second ghia.

How handy are you with a mig? or do you have a good friend who can weld? If it has to go to a body shop then maybe buying a second ghia is the better option. So, in summary, get the paint and bog off and then do some comparison costing.

good luck with it. Lou
1971 karmann ghia Cabrio - Cruising 👍
1963 beetle Sunroof - gathering dust 🥲
1968 race beetle - twin turbo Subaru - stress relief 😁
1960 beetle - old school low & slow 😏

ashbaxter Officially Full-On Dubber

224 posts · joined Jan 2011 ·

#823986
Thanks all for the encouragement I will keep going with it and see what comes along

ashbaxter Officially Full-On Dubber

224 posts · joined Jan 2011 ·

#823987
No I don't weld there lies part of the problem

matberry Moderator Go hard or go home

8,114 posts · joined Mar 2006 ·

#823993
Yeah, pretty safe to say all ghia's have rust or have been repaired at some stage, it's thier poor design of the sills and guards. there are plenty of repair panels available. Not saying it's a easy job, but it can be done, and done well..IF..time or money or both permits.
Matt Berry Motorsports...air cooled advice, repairs and mods Ph 0408 704 662
OFF-ROAD,CIRCUIT,DRAG,STREET,ENDURANCE

vwsteve karmann crazy

2,087 posts · joined Jul 2006 ·

#824009
nearly all unrestored ghias need new sills, spare wheel wells, headlight buckets and lower rear quarters/floors etc ash, i can honestly tell you ive fixed a lot of these ghias and a lot worse than this, if you buy another one you may end up in the same situation as like i said nearly all are like this unless you buy 1 for 20 - 30 thou, put new sills back on it and keep going, at least you know it will be done right.
1 1963 356b porsche coupe
2 1960 karmann ghia cab
1 1965 karmann ghia cab
1 1966 karmann cab
1 1961 split ute
1 1967 split p/van
1 1952 standard bug
1 1963 ragtop
1 1960 ragtop
2 1954 ovals
1 1956 oval baja project
1 1957 oval flying flea

matberry Moderator Go hard or go home

8,114 posts · joined Mar 2006 ·

#824019
vwsteve wrote:nearly all unrestored ghias need new sills, spare wheel wells, headlight buckets and lower rear quarters/floors etc ash, i can honestly tell you ive fixed a lot of these ghias and a lot worse than this, if you buy another one you may end up in the same situation as like i said nearly all are like this unless you buy 1 for 20 - 30 thou, put new sills back on it and keep going, at least you know it will be done right.
x2
Matt Berry Motorsports...air cooled advice, repairs and mods Ph 0408 704 662
OFF-ROAD,CIRCUIT,DRAG,STREET,ENDURANCE

Joel Now containing 100\% E-Wang

9,368 posts · joined Feb 2006 ·

#824020
I remember looking over this thing last year at dubs by the pub thinking it's probably like that underneath.

but I wouldnt give up on it though, replacement panels are easy to get hold of you just need to find a good welder.
I've seen alot worse than this brought back from the dead.

KGs especially early ones aint exactly falling off trees.