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Engine Seize - All fixed and a little teaser!

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SebastienPeek Custom Title Time!

1,657 posts · joined May 2011 ·

#892858
Alrighty, a little update.

I was flying through getting the old 1600tp up and running with dual kadrons, VintageSpeed exhaust and brand new tinware.

I got ready to boot her up and bang, the LHS carb caught on fire. I grabbed the closest thing (which I regret so badly right now) which was a tray of kitty litter to douse the fire. Rookie mistake, right?

As the air filters weren't on the carbs yet, the kitty litter went down the carb and into the manifold, therefore into the engine block itself. The engine now seizes (won't go any further either way I turn the engine) on the third cylinder. Too much kitty litter I guess.

What is the process to fix this?
The sold one, '73 VW 1303 - Zelda
The project, '74 VW 1303 - Gretl

Craig Torrens 6 times Australian, 7 times State Hillclimb Class Champion

8,040 posts · joined Jan 2003 ·

#892861
Pull the spark plug out and take the carby off and put a hose on a vacuum and try and suck the crap out.

p.s. your insurance was for fire and theft...........this is a fire 😎 !!!


68AutoBug Beetle Restorer - Experience over 138\% - YIKES --

11,654 posts · joined Aug 2002 ·

#892864
SebastienPeek wrote:Alrighty, a little update.

I was flying through getting the old 1600tp up and running with dual kadrons, VintageSpeed exhaust and brand new tinware.

I got ready to boot her up and bang, the LHS carb caught on fire. I grabbed the closest thing (which I regret so badly right now) which was a tray of kitty litter to douse the fire. Rookie mistake, right?

As the air filters weren't on the carbs yet, the kitty litter went down the carb and into the manifold, therefore into the engine block itself. The engine now seizes (won't go any further either way I turn the engine) on the third cylinder. Too much kitty litter I guess.

What is the process to fix this?
the only real way is to take the head off and clean out the cylinders..
You could try the thru the spark plug hole but I doubt You will get it all out..

Many years ago My Son had the same problem.. luckily I had a fire extinguisher handy..

No Cats here...lol

LEE
- Helping keep Air Cooled VWs on the road - location: SCONE in the Upper Hunter Valley - Northern NSW 320 kms NNW of SYDNEY---

matberry Moderator Go hard or go home

8,114 posts · joined Mar 2006 ·

#892866
Ouch...really need to take off the head on that side to get the kitty litter out.....doh!

If the vac doesn't work
Matt Berry Motorsports...air cooled advice, repairs and mods Ph 0408 704 662
OFF-ROAD,CIRCUIT,DRAG,STREET,ENDURANCE

waltermitty Legend when my beer goggles are on

1,993 posts · joined Aug 2002 ·

#892867
If there is any cat shit in there,
Perhaps you need a caty litter convertor?
M🙅
23 windows ...8 too many!

Craig Torrens 6 times Australian, 7 times State Hillclimb Class Champion

8,040 posts · joined Jan 2003 ·

#892873
waltermitty wrote:If there is any cat shit in there,
Perhaps you need a caty litter convertor?
M🙅
😂❗😂🙅


SebastienPeek Custom Title Time!

1,657 posts · joined May 2011 ·

#892876
Craig Torrens wrote:Pull the spark plug out and take the carby off and put a hose on a vacuum and try and suck the crap out.

p.s. your insurance was for fire and theft...........this is a fire 😎 !!!
Spark plug is out, and tried getting the vacuum cleaner down there, but didn't think of attaching a hose. Now to find a hose wide enough to fit on the vacuum cleaner.
matberry wrote:Ouch...really need to take off the hed on that side to get the kitty litter out.....doh!
Yeah, I figured the head would have to come off, was hoping it wasn't going to be the case...

Will try the vacuum hose trick and if that doesn't work, then will drop the engine and try that. Guess she won't be running for a while still.
waltermitty wrote:If there is any cat shit in there,
Perhaps you need a caty litter convertor?
M🙅
Aha nah, there was no cat shit in there, thankfully.
The sold one, '73 VW 1303 - Zelda
The project, '74 VW 1303 - Gretl

SebastienPeek Custom Title Time!

1,657 posts · joined May 2011 ·

#892878
Oh and Craig, there is no proof of fire which sucks, but lucky for me which is great!

I just need to figure out whether or not I strip the engine down completely and remove the head that has the shit in it.
My question is, what if it has gone down into the block itself? That's a split the case job which is something I'm not willing to do.

Probably be better off getting a new engine if that's the case, right?
The sold one, '73 VW 1303 - Zelda
The project, '74 VW 1303 - Gretl

SebastienPeek Custom Title Time!

1,657 posts · joined May 2011 ·

#892879
What do people recommend to make it easy to get the engine in and out?

I need to make this as painless as possible and do it as thoroughly and professionally as possible.

I also need peoples help as soon as possible because I'm running out of options and it is either get her up and running with this engine or just send her to scrap and sell the ancillaries.
🙁
The sold one, '73 VW 1303 - Zelda
The project, '74 VW 1303 - Gretl

ragged Just ask if you need HELP!

478 posts · joined Jan 2005 ·

#892882
Seb,
Give me a call tomorrow and I will come over and help you sort this out. Don't go pulling your engine out just yet!
You could say 'there is more than one way to skin a cat', but enough with the puns.
Cheers Dave

68AutoBug Beetle Restorer - Experience over 138\% - YIKES --

11,654 posts · joined Aug 2002 ·

#892899
That is great news Seb..

You can take the fan housing off and tinware with the engine still in the car
I just did it a few weeks ago...
You do need to take the engine lid and hinges off though...

I did see a fellow in the USA take both heads off with the engine in the car... I think He had to cut or drill a few holes.??

If You get a hose that will fit inside the spark plug hole , You tape this hose into the vacuum cleaner hose...
like wide duct tape or gaffer tape or even masking tape,,

I don't suppose kitty liitter would do any harm...??
not sure what its made from... maybe squirt some oil into the spark plug hole once You've got it out with the vacuum..
not a lot of room inside the cylinder...
so no wonder it stopped... lol

a flooding carby will stop an engine from turning over too..
I've had that one.... lol so it doesn't take much to stop them

I don't think the kitty litter would have gotten into the sump etc...
just the cylinder...

cheers

LEE
- Helping keep Air Cooled VWs on the road - location: SCONE in the Upper Hunter Valley - Northern NSW 320 kms NNW of SYDNEY---

waltermitty Legend when my beer goggles are on

1,993 posts · joined Aug 2002 ·

#892912
SebastienPeek wrote:Hopefully this means we can get her back under her own power.
Im sure youll have her purring like a kitten in no time!
M

(Sorry I cant help it. I do hope you get a happy ending though. M)
23 windows ...8 too many!

SebastienPeek Custom Title Time!

1,657 posts · joined May 2011 ·

#892920
Ahaha it is all good, hope I can get her purring like a kitten too!

What an idiot though, still beating myself up over using kitty litter.
Should have just smothered it with towels or something.

At least I'll be buying a fire extinguisher tonight.
Geeze!
The sold one, '73 VW 1303 - Zelda
The project, '74 VW 1303 - Gretl

bajachris88 The international telephone dialing code for Antarctica is 6

6,661 posts · joined Apr 2005 ·

#892923
be careful. some of the stuff in fire extinguishers can be nasty too! (for cars)

sometimes a big blow on the top of the carb puts it out, otherwise starve it of air by putting a plate over the carb etc etc.

Only the finest of particulates from the kitty litter could pass through the piston rings into the block so don't stress. If you can vacuum the most of it out, then as soon as it fires up it will launch the remainder out the exhaust 👍
(ô_!_/ô) (ô_!_/ô)
69' baja: kombi box, thing spindles, irs, disc front, type 3 rear drums, 2 inch lift kit, 31x10 rears. 👍
New engine in process: 94mm p&bs, 74mm C/w chomol Crank, 35.5x39 SP heads, turbo. Wierd combo, hopeful torque monsta!

vlad01 Compulsive Aussie Vee Dubber

4,270 posts · joined Jun 2010 ·

#892939
this could have and probably has done serious damage. check the crank and rods aren't bent plus other components.

71 notchback,
Past owner of, 70 NB, 73 SB and 72 FB TLE

Joel Now containing 100\% E-Wang

9,368 posts · joined Feb 2006 ·

#892941
68AutoBug wrote:I did see a fellow in the USA take both heads off with the engine in the car... I think He had to cut or drill a few holes.??
I really wonder at times where some peoples heads are at.

It would take 30 mins tops for the average Joe to drop a bug engine out.
The rooting around it would take to remove all the tinware, the headstuds would need unscrewing from the block so the heads can be removed in the car is several hours work and lots of skinned knuckles due to tight confines 🤪

Used to take me 20 mins to get my 1776 out before my removable valance and that included removing both the carbs, the header and the remote oil filter.

A stock engine just falls out on its own with a few bolts.



Seb no need to go splitting the case and doing full tear downs, none of it would have made it into the bottom end.
You won't have bent anything turning it by hand, but it would be wise to drop the heads off even if you think you've got all the crap out of it.

shokwave2 Officially Full-On Dubber

289 posts · joined Mar 2010 ·

#892967
Any idea how the carb caught fire? Was there a wire touching the carb or soemthing to spark it?

Smiley Veteran Volks Folk

2,125 posts · joined Oct 2008 ·

#892980
68AutoBug wrote:a flooding carby will stop an engine from turning over too..
I've had that one.... lol so it doesn't take much to stop them
I have no idea how this works?

vlad01 wrote:this could have and probably has done serious damage. check the crank and rods aren't bent plus other components.
Turning it over by hand won't have caused any damage. Unless you tried putting some serious pressure and ramming it back and forward.
It's certainly won't have bent the crank or rods.


Smiley 🙂
If you said I was a Volkswagen man, you'd be right.

jamiesc Wolfsburg Wizard

559 posts · joined Dec 2010 ·

#893019
you just cant catch a break Sebastian hope you get it all sorted out mate and back on the road soon

bugmaniaar Officially Full-On Dubber

295 posts · joined Jun 2011 ·

#893036
Goes past really fast
MEEEOOWWWWWW

helbus Administrator Mad fabricator, paint and body

7,386 posts · joined Sep 2002 ·

#893049
Smiley wrote:
68AutoBug wrote:a flooding carby will stop an engine from turning over too..
I've had that one.... lol so it doesn't take much to stop them
I have no idea how this works?

I parked our beetle on a really really steep driveway nose upwards one night, and when we went to leave the carby float needle and seat had allowed the petrol tank to let fuel to fill the combustion chambers that were open. So the motor would not start, as it was hydro locked, and the oil sump had massive litres of fuel. I drained the oil/ fuel mix which was over 5 litres, refilled the oil being 2.5 litresl, and it started. So fuel will get past the rings very quietly while you are drinking.
EJ22 into Bay Microbus - Finished project build thread- click on this spot here for info

68AutoBug Beetle Restorer - Experience over 138\% - YIKES --

11,654 posts · joined Aug 2002 ·

#893056
shokwave2 wrote:Any idea how the carb caught fire? Was there a wire touching the carb or soemthing to spark it?
I think too much fuel and a back fire...

easily done with a beetle engine...

only needs a bit of an inlet manifold leak..

wet towel fixes it fast [if You happen to have one closeby]

Yes Pete,
My needle and seat leaked one day because I was working on the wiring and had left the electric fuel pump left on..
I think thats when I made the decision to get a fuel pressure regulator.. lol
doesn't take long to fill up a cylinder and then continue to seep into the sump...

Diluted Oil isn't good... New oil is a MUST..
kitty litter cannot get past the rings..

Joel,
Fellow in the USA.. ???
with a semi auto beetle there are pipes and hoses with ATF and I don't like to reuse any liquids in a car...
so, it gets costly, 5 litres of ATF each time.. if done many times in a week or two.. lol plus replaceing the torque converter oil seal .. if its been disturbed.. or gone hard..
also messy...

Seb
check to see that the sump oil doesn;t smaell like petrol.. .Maybe petrol has seeped into the sump after filling up the piston gap up with petrol...

as Joel suggests head off and o good check for any damage which I don't think will be there...
clean out the cylinder and away You will go...

then get the wet towels ready, and try to stsrt the engine again.....

best of luck

LEE
- Helping keep Air Cooled VWs on the road - location: SCONE in the Upper Hunter Valley - Northern NSW 320 kms NNW of SYDNEY---

68AutoBug Beetle Restorer - Experience over 138\% - YIKES --

11,654 posts · joined Aug 2002 ·

#893076
helbus wrote:Beetles are very prone to smelling like petrol, oil and exhaust fumes. My kids do smell after being in the beetle for a few minutes
that drives Me crazy Pete..
I hope I don't smell like petrol??
but I have noticed I can smell petrol when I park My car..
am trying to stop the smell...
new fuel hoses and clamps... seems to be better..
just got to do under the tank..
and I need to check inside the tunnel for a fuel leak...

cheers

LEE
- Helping keep Air Cooled VWs on the road - location: SCONE in the Upper Hunter Valley - Northern NSW 320 kms NNW of SYDNEY---

Joel Now containing 100\% E-Wang

9,368 posts · joined Feb 2006 ·

#893085
helbus wrote:Beetles are very prone to smelling like petrol, oil and exhaust fumes. My kids do smell after being in the beetle for a few minutes
They don't have to be though.
People just accept that as being normal in an old car.

Fuel smells are usually just wrongly routed breather hoses or 40 years worth of rubber perishing.

Mine when I first got it reaked of fuel when I turned hard left.

A new filler neck hose and couple of vent hoses later I could breathe again.

SebastienPeek Custom Title Time!

1,657 posts · joined May 2011 ·

#893098
Engine starts again.

Adjusted idle speed of carbs, seems to run smoother and won't die while idling now.
Have to do a couple more things (valve sets and new spark plugs) and then I'll reverse her out of the driveway and take her for her maiden voyage.

Then off to a carb specialist to get them tuned to perfection. As much as I want to learn the ins and outs of carb tuning, I'd much prefer to have it done by a professional then myself 🙂
The sold one, '73 VW 1303 - Zelda
The project, '74 VW 1303 - Gretl

bajachris88 The international telephone dialing code for Antarctica is 6

6,661 posts · joined Apr 2005 ·

#893108
So how did you get the kitty litter out :P?
(ô_!_/ô) (ô_!_/ô)
69' baja: kombi box, thing spindles, irs, disc front, type 3 rear drums, 2 inch lift kit, 31x10 rears. 👍
New engine in process: 94mm p&bs, 74mm C/w chomol Crank, 35.5x39 SP heads, turbo. Wierd combo, hopeful torque monsta!

SebastienPeek Custom Title Time!

1,657 posts · joined May 2011 ·

#893109
Air compressor and some love, and it came out. Slowly moving the cranskshaft around and around we got it out!

Such a good feeling to know she isn't seized like a mofo.
🙂
The sold one, '73 VW 1303 - Zelda
The project, '74 VW 1303 - Gretl