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64 Beetle - 5LAM - Gearbox out! 8/10

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5lam AKA: BlackBug

520 posts · joined Mar 2006 ·

#896180
My old man was a mechanic, and I always used to watch him at work, and help him out. Always been around cars, and tinkering so it was a natural progression really!!

Still going to do the decklid. Car is booked in for the 19th to get the motor put in, so I need to do it before then.

Custom doesn't come in a Box

5lam AKA: BlackBug

520 posts · joined Mar 2006 ·

#896417
Last lot of parts for the TP.


I tackled the pushrod tubes last night, and I must say they were quite easy. I had a quick read through a couple of how-to's with the spring loaded pushrod tubes, and it seemed that everyone struggled with them. I didn't have any dramas at all. Nice and easy.
Out with the old...

In with the new.


Also, I really hate the slip joints on most VW exhaust systems, so I whipped up a couple pairs of flanges, and had a mate TIG them on for me. No leaks here!

Custom doesn't come in a Box

5lam AKA: BlackBug

520 posts · joined Mar 2006 ·

#897483
Well, bar a few tweaks that GCVD will sort out, the engine is together. It gets dropped off this avo, then the car goes in tomorrow, so I should have it back Friday. Can't wait!!



Custom doesn't come in a Box

hellbugged 48's and straight cuts

5,080 posts · joined Apr 2003 ·

#897488
Cool as.

Man i'm feeling sorry for that poor muffler already

matberry Moderator Go hard or go home

8,114 posts · joined Mar 2006 ·

#897494
hellbugged wrote:Cool as.

Man i'm feeling sorry for that poor muffler already
x2 in both respects......

Keep up the good work.
Matt Berry Motorsports...air cooled advice, repairs and mods Ph 0408 704 662
OFF-ROAD,CIRCUIT,DRAG,STREET,ENDURANCE

Lachlan VL Officially Full-On Dubber

290 posts · joined Nov 2008 ·

#897513
very good lookin motor x3 respect for muffler

5lam AKA: BlackBug

520 posts · joined Mar 2006 ·

#897527
Yeah I'm not sure the Phat Boy muffler will be staying long. Looking at other alternatives now.

Custom doesn't come in a Box

Joel Now containing 100\% E-Wang

9,368 posts · joined Feb 2006 ·

#897690
I ruined several quiet packs and hot dogs on mine and it was never anywhere near as low as yours.

The Euro Tri-mill systems give great ground clearance on lowered cars and are fairly loud and obnoxious if you liked the fatboy.

thatshimofficer Commited Dubber

57 posts · joined Oct 2011 ·

#897757
I love my Phat Boy... Such a wicked sound, Even if it does scrape occasionally

5lam AKA: BlackBug

520 posts · joined Mar 2006 ·

#897855
I totally forgot. I did the decklid Wednesday night in preperation for the new motor.

I marked out a bunch of holes behind the plate, and cut them out with a 54mm holesaw.


I made a couple 30mm spacers from some aluminium tube I had, and bolted the plate back on, with a piece of mesh behind the decklid. The mesh is simply held in place with the plate bolts.


And you can't even tell unless you're standing right above it. Still unsure as to whether it's best to prop the top of the plate, or the bottom, but I'll see how it goes.

Custom doesn't come in a Box

5lam AKA: BlackBug

520 posts · joined Mar 2006 ·

#898212
Its in! So happy. What a difference over the 1200. From going up the hill on the way home in 2nd gear, to being able to cruise up it in 4th. So good!!
It's backfiring a lot, and running rich, so I might have to get it looked at again this avo, but hopefully it just needs a couple minor adjustments.


Muffler hangs waaay too low, and would tag the ground on takeoff, and changing into 2nd. Its for sale if anyone wants it....



Went to my mates shed on saturday and whipped up a temporary fix until my new system comes.



And just chillin with my mates Golf

Custom doesn't come in a Box

hellbugged 48's and straight cuts

5,080 posts · joined Apr 2003 ·

#898214
Yeah looking sweet as! Good vision and execution on this ride!
Yep yep new motors exciting hey....
Just finishing a big bore single port for my stocka and looking forward that fresh paint baking for the first time smell... Never gets old that!

thatshimofficer Commited Dubber

57 posts · joined Oct 2011 ·

#898234
I always planned to go lower with my beetle, but ran into similar issue's to you. My engine cost me way too much money to risk ripping exhausts and cases to pieces. There is video of my exhaust VERY close to the ground on a mild launch, so a hard launch when my traction issue's are fixed will see my exhaust dragging the ground...

Looking forward to seeing what exhaust you run permanently...

5lam AKA: BlackBug

520 posts · joined Mar 2006 ·

#898243
Can't seem to find the exhaust I want in Aus, so I'm getting a friend to ship one over for me. Haven't seen one on a car here yet, so I can't wait to get it. Has even more ground clearance than a stock muffler

Custom doesn't come in a Box

AndrewB Seriously Crusin Dubber

141 posts · joined Jun 2011 ·

#898312
Joel wrote:I ruined several quiet packs and hot dogs on mine and it was never anywhere near as low as yours.

The Euro Tri-mill systems give great ground clearance on lowered cars and are fairly loud and obnoxious if you liked the fatboy.
Where did you get this? loud and obnoxious and clearance tick all my boxes haha....

Dave come tell us about the boo boo you had with your manifold today lol

5lam AKA: BlackBug

520 posts · joined Mar 2006 ·

#898389
Okay, I should explain what happened there.
GCVD said they didn't have any clamps for the intake boots, and said i'd just have to look elsewhere for clamps. I used hose clamps which seemed fine, but obviously weren't as they split the boots. I thought they would've either replaced the clamps or at least told me they were wrong when I dropped the motor off, but nope. He still managed to come up with 4 of them when I went in yesterday.
So this happened...


Now the paint on my tinware is fucked from the fuel, but it still doesn't run right. Still coughing and backfiring. I'm really pissed

Custom doesn't come in a Box

matberry Moderator Go hard or go home

8,114 posts · joined Mar 2006 ·

#898392
Problem is the boots not the clamps.
Matt Berry Motorsports...air cooled advice, repairs and mods Ph 0408 704 662
OFF-ROAD,CIRCUIT,DRAG,STREET,ENDURANCE

5lam AKA: BlackBug

520 posts · joined Mar 2006 ·

#898399
They reckon those red ones @ $11.50 each were better than the black rubber ones @$5 each, as they lasted longer.
I just put another set in. I didn't want to cheap out on anything and regret it later.

Custom doesn't come in a Box

Stanley I guess the reward is in the doing of it

4,523 posts · joined Mar 2003 ·

#898461
If they were split that could be the source of the backfire and miss. Is it better with the new ones?

5lam AKA: BlackBug

520 posts · joined Mar 2006 ·

#898843
Nope, still runs like absolute shit. So pissed off. Back to GCVD again this avo

Custom doesn't come in a Box

thatshimofficer Commited Dubber

57 posts · joined Oct 2011 ·

#898859
What size motor did you put in it?

D-train Seriously Crusin Dubber

180 posts · joined Oct 2008 ·

#898867
Looks good mate, pity about it been temperamental..

5lam AKA: BlackBug

520 posts · joined Mar 2006 ·

#898883
Its a 1600TP.

Thanks Dion. Looks like I got it sorted though. Turns out my coil is frying the points. I knew it would bite me in the ass. The only second hand part I used on it - of course it had to be stuffed. lol

Custom doesn't come in a Box

Johnnie B Learner Dubber

13 posts · joined Mar 2011 ·

#899120
What muffler have you ended up ordering? The best system for your set up would either be a complete sidewinder system which is headers and muffler. Otherwise you can do what I have done in the past. Get an exhaust place to make you a pipe that comes from where your headers merge (at the 3 bolt plate). Bend the pipe 180 degrees and run the pipe forwards, throw on a muffler and dump the exhaust out in front of the back wheel. You just have to get crafty when you take the pipe past your rear axle but it works really well and if done right will never hit the ground.

Joel Now containing 100\% E-Wang

9,368 posts · joined Feb 2006 ·

#899132
AndrewB wrote:
Joel wrote:I ruined several quiet packs and hot dogs on mine and it was never anywhere near as low as yours.

The Euro Tri-mill systems give great ground clearance on lowered cars and are fairly loud and obnoxious if you liked the fatboy.
Where did you get this? loud and obnoxious and clearance tick all my boxes haha....
It's just the tri-mill ceramic coated Euro twin tip system.
Empi do a knock off but it has smaller baffled tips so not as loud and I don't think in ceramic coated or stainless and most people complain the fit is terrible and they end up noisy in short time.
George sells them:

https://www.classicveedub.com.au/cvd_new/part_detail.aspx?parts_id=14236

Excuse the hi-jack Blackbug

69bug Officially Full-On Dubber

300 posts · joined Jan 2012 ·

#899206
ive got a similair empi system to the one that joel posted,
its on my 1500 single port and sounds great for some reason ahahaha
1969 1500

5lam AKA: BlackBug

520 posts · joined Mar 2006 ·

#899464
I'm getting one of these. I don't think there's anything else out there that can offer as much ground clearance as this, and I love the look of it.


Custom doesn't come in a Box

DreamWeaver Seriously Crusin Dubber

173 posts · joined Apr 2008 ·

#899689
For my daily I have used two exhaust's of the years (appart from stock)

Nice loud one for shows 09'
It was stock empi GT twin system, now its known as the "Evil Twin"







and the one I've got on now, keeps the police happy 😉
Header is a euro twin tuck away and muffler is a modified bugpack hide out muffler.







Muffler lines up with the bottom of the heat exchangers - max clearance
WTD OG Carpet or OG tan square weave supplier