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T3 engine options - thoughts please?

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pfillery Insano Dub Head

734 posts · joined Dec 2011 ·

#980812
Starting to do some preliminary homework on required engine work for a T3 with 5sp manual and looking at realistically what my options are.

Options, as I see it, are in no particular order:

1. Fix existing engine.
2. Fit directly compatible (ie. bolt out bolt in) VW watercooled engine.
3. Fit directly compatible non VW watercooled engine.
4. Fit non VW engine with adaptors etc.
5. Fit compatible VW air cooled engine with/without adaptor as applicable.
6. Convert to pedal power with a hamster on a wheel as a backup.
7. Have the bestest coolerest cubby house in the street.....maybe not.

So having never embarked on anything this big before I wanted to get the down low on what the best approaches are. Have to weigh up cost vs time vs reliability so and advice with those points addressed is appreciated.

What engines fit directly in with no need to change anything else and no need for modification and compliance? Understandably Subaru is top of the list for non VW so do these need adaptors, computers, cooling system upgrades etc? Do any air cooled motors fit (or be made to fit) like a type IV engine or similar)? And whats with the 1.9 engines that makes them that hard/expensive to repair? I will be doing most if not all the work myself so more interested in the cost of parts etc rather than labour.

Please help to make sense of it all. Otherwise, anyone got a good used hamster wheel?🤪

Bizarre Moderator The artist formerly known as blue74l

12,787 posts · joined Aug 2002 ·

#980817
Subaru could be a good answer.
Don't bother with air cooled.
Check eBay. There is / was a guy that was selling VW diesel conversion kits.
1.9 are just obsolete for parts. Sort of like 1.2 V 1.6 in air cooled.
Just watch and try and pick up a good 2nd motor. They are out there.
Maybe pull this one down and see what the problem is.
If studs are ok maybe an easy-ish repair
Futue te ipsum!!!

pfillery Insano Dub Head

734 posts · joined Dec 2011 ·

#980840
Diesel would be awesome. Generally more pricey, they add a few grand to a cars new price to go diesel.

Surely things like gaskets and basic rebuild parts should be available for the 1.9?

Yogie Moderator Custom Title Time!

1,608 posts · joined Jun 2003 ·

#980841
Here is some talk about Subaru diesel that is a little old now but may be worth looking in to more.

Yogie

Craig Torrens 6 times Australian, 7 times State Hillclimb Class Champion

8,040 posts · joined Jan 2003 ·

#980842
option 6


AA003 Custom Title Time!

1,189 posts · joined Oct 2011 ·

#980849
Try here

T3 Engine
I read it on samba, so it must be correct.

Sometimes Volkswagen dealers sell spare parts. Amazing isn't it!😂

pfillery Insano Dub Head

734 posts · joined Dec 2011 ·

#980853
AA003 wrote:Try here

T3 Engine
Unfortunately a little (ok a lot) more than I really want to spend. Would never recover that on a t3.

Going to look into the current engine as an option first. Then probably another donor engine.

Does a Subaru engine need any adaptor plate to fit to the box or are they a bolt up fit?

Bizarre Moderator The artist formerly known as blue74l

12,787 posts · joined Aug 2002 ·

#980860
Adaptor
Computer
Wiring loom

You will come close to $6k going Subaru.
Maybe even more once its engineered.
Futue te ipsum!!!

AA003 Custom Title Time!

1,189 posts · joined Oct 2011 ·

#980884
Subaru costs about $10k if you do the work yourself.

Reco your own would cost close to $6k.
I read it on samba, so it must be correct.

Sometimes Volkswagen dealers sell spare parts. Amazing isn't it!😂

Joel Now containing 100\% E-Wang

9,368 posts · joined Feb 2006 ·

#980893
AA003 wrote:Subaru costs about $10k if you do the work yourself.

Reco your own would cost close to $6k.
You got your prices back to front there 😉

I don;t wanna know how bodgy a 6k reco on a wasser is but if you find a mechanic that will do a proper job on one for that many Caravelle owners would probably like to know.

the $10k subi option is if you decide on gold plating the engine bay or get a drive in/drive out job done

T3 stock cooling has proven to work with an EJ well and if the original engine was FI the stock fuel system works well too.

Just pick up a $500-1000 Liberty or Impreza from ebay/gumtree/auctions, get AMauto to do the loom, Volksconversions adapter and get an exhaust system knocked up you can get out of it for under $5k.
If you're worried about clearance there is a few sump options available but usually kombis/carravelles are not an issue.

I dunno what engineering costs are worth these days but I got my done it was a bit over $600

beetleboyjeff Custom Title Time!

1,790 posts · joined Feb 2009 ·

#980894
pfillery wrote:6. Convert to pedal power with a hamster on a wheel as a backup.

Please help to make sense of it all. Otherwise, anyone got a good used hamster wheel?🤪
If you do go this route and require 'extra' power by putting 2 hamsters in the tread mill, just make sure they are the same sex - otherwise - dozens of hamsters. lol
From your ole' mate Jeff

pfillery Insano Dub Head

734 posts · joined Dec 2011 ·

#980895
Which engines are directly compatible? No mods or adaptor. Is it just the original t3 motors that are bolt in? What about something like an air cooled motor? They did come in air cooled back in the early models. Theres a fully rebuilt one around 3k if it would fit. Could chuck a 1600 tp in there😂

It would be a struggle to justify putting 6k into a van as you would never recoup that, not on a t3, so an "as needed" rebuild or reasonably priced engine swap are the top 2 options.

karmann141 Wolfsburg Wizard

485 posts · joined Aug 2009 ·

#980897
Your'e never going to recoup the $ you pile into this van - so you need to decide what your'e willing to spend and what you want to achieve.

I'm with Joel - this is a no brainer - Subaru EJ 20 - EJ25 is the cheapest, most reliable and BEST BANG for your BUCKS you'll ever get.

You've already got a cooling system so you're well ahead with a Subie conversion.

If you're smart and not in a great hurry you can do it very cheaply - my Subaru conversion only cost me about $2grand including a rebuilt 6rib box with Albins 3rd & 4th.
Bought a damaged panelvan with an existing EJ20 conversion and above box. Removed and fitted conversion to my 74 Camper, sold panelvan, sold Camper 1800 motor and box. Extra $ for new radiator setup and wiring changes = very cheap Subaru conversion.

The Subaru motor also looks like it belongs there - no one would ever want to change it back - you may actually increase the value of the T3.
1961 K Ghia - Porsche 5 sp, EJ20T, Brembo's, Dble A arm susp
1974 L Bug - Porsche 944 brakes, Boxster 16's
1974 Bay Camper - EJ20, twin radiators, Boxster 16x7's
Half Beetle trailer with Boxster 16x7's
2011 Tiguan TDI 4Motion
2010 LR Discovery 4 TDV

pfillery Insano Dub Head

734 posts · joined Dec 2011 ·

#980898
What do the adapters consist of? Most I've seen are just a plate with holes in the right spot. Is it something that could be manufactured easily rather than store bought?

AA003 Custom Title Time!

1,189 posts · joined Oct 2011 ·

#980899
To do a Subaru properly it costs over $10k.

Bell housing, crossover pipe, sump etc. Any other way is just rough.

(although this is AVD)
I read it on samba, so it must be correct.

Sometimes Volkswagen dealers sell spare parts. Amazing isn't it!😂

Joel Now containing 100\% E-Wang

9,368 posts · joined Feb 2006 ·

#980901
You want rough go to Samba where paddlepop sticks and strings are the materials of choice.

The bell housing coversions are fine if you want to impress the road kill,
using the subi clutch, flywheel and starter is a nice neat touch but adapters have worked fine for decades.
You can make your own but for all the work involved and making sure its machined to perfection its just as easy to buy a Volksconversions or Kennedy kit.
karmann141 wrote:The Subaru motor also looks like it belongs there - no one would ever want to change it back - you may actually increase the value of the T3.
Agreed, not many people in the market for T3s are all nostalgic about having an authentic power plant with an uncertain future and geneally like the thought of a modern trouble free engine that will never have a problem getting parts for.

karmann141 Wolfsburg Wizard

485 posts · joined Aug 2009 ·

#980902
AA003 wrote:To do a Subaru properly it costs over $10k.

Bell housing, crossover pipe, sump etc. Any other way is just rough.

(although this is AVD)
To pay someone else to do the conversion for you would cost you over $10k - drive in - drive out.

Just becuase you can do it cheaply doesn't mean you can't do it professionally. All depends on your mechanical ability and your attention fine detail (and that's not making shit look shiny).
There's enough conversion stuff coming up for sale cheaply on this site alone.
Don't try and reinvent the wheel - Subaru conversion have been done forever and a day now. KISS - Keep it simple stupid.
1961 K Ghia - Porsche 5 sp, EJ20T, Brembo's, Dble A arm susp
1974 L Bug - Porsche 944 brakes, Boxster 16's
1974 Bay Camper - EJ20, twin radiators, Boxster 16x7's
Half Beetle trailer with Boxster 16x7's
2011 Tiguan TDI 4Motion
2010 LR Discovery 4 TDV

AA003 Custom Title Time!

1,189 posts · joined Oct 2011 ·

#980903
I meant $10k for parts. (engine included)

I have a few friends that have done the conversion properely.

Small Car Shop makes the parts.
I read it on samba, so it must be correct.

Sometimes Volkswagen dealers sell spare parts. Amazing isn't it!😂

karmann141 Wolfsburg Wizard

485 posts · joined Aug 2009 ·

#980906
AA003 wrote:I meant $10k for parts. (engine included)
ARE YOU SERIOUS?😂
1961 K Ghia - Porsche 5 sp, EJ20T, Brembo's, Dble A arm susp
1974 L Bug - Porsche 944 brakes, Boxster 16's
1974 Bay Camper - EJ20, twin radiators, Boxster 16x7's
Half Beetle trailer with Boxster 16x7's
2011 Tiguan TDI 4Motion
2010 LR Discovery 4 TDV

AA003 Custom Title Time!

1,189 posts · joined Oct 2011 ·

#980935
karmann141 wrote:
AA003 wrote:I meant $10k for parts. (engine included)
ARE YOU SERIOUS?😂
Yes, I have seen the receipts.

Do some research.
I read it on samba, so it must be correct.

Sometimes Volkswagen dealers sell spare parts. Amazing isn't it!😂

MickH Hairy Gutted Sloth

3,389 posts · joined Sep 2003 ·

#980966
Rubbish....I did my last one 12 months ago.....car (donor) was $500 all the smallcar stuff was less than $3500 delivered and the loom was 350 to modify. That made it basically a bolt in conversion...2 day job ....


AA003 wrote:I meant $10k for parts. (engine included)

I have a few friends that have done the conversion properely.

Small Car Shop makes the parts.
tssnq.com.au

1303Steve Scirocco Rare

8,650 posts · joined Aug 2002 ·

#980974
And once the conversion is done, if you have an issue another motor is cheap to replace or rebuild and if your so inclined its easy to convert back to 8 valves & pushrods, but once you go to the dark side there is no point in going back!

MickH Hairy Gutted Sloth

3,389 posts · joined Sep 2003 ·

#981122
Check out mackaymanx thread......he's onto his second conversion and has fairly detailed pictures
tssnq.com.au

Scottkombi Officially Full-On Dubber

358 posts · joined Dec 2008 ·

#981127
Mick,

I think Phil is talking a low km donk with new head gaskets, timing belt and water pump just for assurity.

A mate just got a 2004 donk with 55,000kms and had all the renovation work done to it (with 2yrs warranty on the donk) plus had an older version reconditioned power steering pump with integral reservoir fitted to the motor and delivered for $4K.

As you say the Small Car bill is about $3.5K so it adds up quick.

I think Am Autos do an install for about $2,300.00.
88 Caravelle Syncro Camper
89 Caravelle GL microbus - 5 speed
69 Microbus
05 Mk5 Golf 1.9 TDi DSG

Subarugears Officially Full-On Dubber

236 posts · joined Dec 2011 ·

#981139
Adaptor plates.....ugh 🙄

AA003 Custom Title Time!

1,189 posts · joined Oct 2011 ·

#981140
How about a Subaru engine with a Subaru gearbox?

No adapter plates!
I read it on samba, so it must be correct.

Sometimes Volkswagen dealers sell spare parts. Amazing isn't it!😂

Scottkombi Officially Full-On Dubber

358 posts · joined Dec 2008 ·

#981145
Subarugears wrote:Adaptor plates.....ugh 🙄



I agree - I would never use one again - the Smallcar bellhousing and clutch is a much better engineered solution.

That way you still ahve the Subaru starter and flywheel which are designed for the donk.
88 Caravelle Syncro Camper
89 Caravelle GL microbus - 5 speed
69 Microbus
05 Mk5 Golf 1.9 TDi DSG

Subarugears Officially Full-On Dubber

236 posts · joined Dec 2011 ·

#981148
Scottkombi wrote:
Subarugears wrote:Adaptor plates.....ugh 🙄



I agree - I would never use one again - the Smallcar bellhousing and clutch is a much better engineered solution.

That way you still ahve the Subaru starter and flywheel which are designed for the donk.
And if you already have a VW 5 speed in there - sweet!

sunburntwilly Learner Dubber

12 posts · joined Jan 2010 ·

#985969
MickH wrote:Rubbish....I did my last one 12 months ago.....car (donor) was $500 all the smallcar stuff was less than $3500 delivered and the loom was 350 to modify. That made it basically a bolt in conversion...2 day job

Just a quick question if you don't mind could you tell me who did the modified loom. Was it in Aus or small car?

nils Fahrvergnugen

971 posts · joined Jan 2008 ·

#985994
I have an ej22 with short sump, cut down loom, reverse intake and custom headers here that I am looking selling in the near future. I have never run the engine, but supposedly has 140k on it
Quit calling rust patina