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Photos of my rusty baja and the work update Jan 15 2014

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baghall Ben Hal Outlaw Bushranger

1,021 posts · joined Jan 2010 ·

#971571
First coat of paint on lift kit. Going to finish inside and outside using Stone chip paint.

Photo 2
But can anyone tell me whether I should worry about strength for off road with this cracked. Also wondering how I could weld it if necessary.

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68 Baja - It's a growing pain!
58 Baja ute - and the pain spreads!
85 T3 Kombi - still growing
89 T3 Kombi - parts car

vduboy Insano Dub Head

702 posts · joined Oct 2012 ·

#971572
Brilliant work mate! looks like it fits really well. Glad to see some more progress! 👍
It will all be OK in the end, if it's not OK it's not the end!

baghall Ben Hal Outlaw Bushranger

1,021 posts · joined Jan 2010 ·

#971589
vduboy wrote:Brilliant work mate! looks like it fits really well. Glad to see some more progress! 👍
Thanks mate.
Not sure what happened to the photo of the painted kit but oh well too bad!
68 Baja - It's a growing pain!
58 Baja ute - and the pain spreads!
85 T3 Kombi - still growing
89 T3 Kombi - parts car

Handy Casual Dubber

48 posts · joined Feb 2012 ·

#971709
Good job, keep going, I really like your Baja
A "car guy" from Sweden, I love Vee Dubs and Porsche...
I'm also an Auto Electrician in my profession.

vduboy Insano Dub Head

702 posts · joined Oct 2012 ·

#971712
baghall wrote:First coat of paint on lift kit. Going to finish inside and outside using Stone chip paint.

Photo 2
But can anyone tell me whether I should worry about strength for off road with this cracked. Also wondering how I could weld it if necessary.
I believe you have to pre heat the metal before you weld it as it is cast, makes it a lot easier to get decent penetration.
It will all be OK in the end, if it's not OK it's not the end!

baghall Ben Hal Outlaw Bushranger

1,021 posts · joined Jan 2010 ·

#971900
Thanks handy!
Handy wrote:Good job, keep going, I really like your Baja
68 Baja - It's a growing pain!
58 Baja ute - and the pain spreads!
85 T3 Kombi - still growing
89 T3 Kombi - parts car

baghall Ben Hal Outlaw Bushranger

1,021 posts · joined Jan 2010 ·

#980661
Finally got off my rear and did some more work on Al;

Welded pivot boxes in,
Ground down old welds from front bar supports and
Filled some small holes in drivers side floor.

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68 Baja - It's a growing pain!
58 Baja ute - and the pain spreads!
85 T3 Kombi - still growing
89 T3 Kombi - parts car

baghall Ben Hal Outlaw Bushranger

1,021 posts · joined Jan 2010 ·

#980663
Also started to wire wheel floorpan. What a awful job that is.
Need advice on methods for cleaning up in tight corners and what I should use to paint the floorpan. Need to know what would be the toughest paint to use.

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68 Baja - It's a growing pain!
58 Baja ute - and the pain spreads!
85 T3 Kombi - still growing
89 T3 Kombi - parts car

baghall Ben Hal Outlaw Bushranger

1,021 posts · joined Jan 2010 ·

#981282
Well finally finished the modifications on the floorpan including welding on adjustors for the front beam. Just got to clean it all up and paint it. Photos will come later as they didn't load properly and were lost.

By the way wire brushes are bloody painful. Had heaps of wires hitting me but when I finished for the day I noticed and irritation in my stomach. Finally found a small piece of metal stuck to my stomach. When I pulled it away an inch of wire from the brush came out of my stomach.😁😂😁
68 Baja - It's a growing pain!
58 Baja ute - and the pain spreads!
85 T3 Kombi - still growing
89 T3 Kombi - parts car

vduboy Insano Dub Head

702 posts · joined Oct 2012 ·

#981304
baghall wrote:Well finally finished the modifications on the floorpan including welding on adjustors for the front beam. Just got to clean it all up and paint it. Photos will come later as they didn't load properly and were lost.

By the way wire brushes are bloody painful. Had heaps of wires hitting me but when I finished for the day I noticed and irritation in my stomach. Finally found a small piece of metal stuck to my stomach. When I pulled it away an inch of wire from the brush came out of my stomach.😁😂😁
Haha been there, I pulled a bit of wire out of my forehead once.. Get some pics up mate! I need more inspiration!
It will all be OK in the end, if it's not OK it's not the end!

baghall Ben Hal Outlaw Bushranger

1,021 posts · joined Jan 2010 ·

#981332
More photos

1. floor pan being cleaned with wire wheel
2. kiss from grinder caused me to knock off a little early today
3. adjusters welded on front beam

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68 Baja - It's a growing pain!
58 Baja ute - and the pain spreads!
85 T3 Kombi - still growing
89 T3 Kombi - parts car

baghall Ben Hal Outlaw Bushranger

1,021 posts · joined Jan 2010 ·

#981333
another photo to give an idea of how much the grinder loved me today!

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68 Baja - It's a growing pain!
58 Baja ute - and the pain spreads!
85 T3 Kombi - still growing
89 T3 Kombi - parts car

nils Fahrvergnugen

971 posts · joined Jan 2008 ·

#981346
Hi mate,
You can weld that section of the torsion housing back together. VW castings weld reasonably well, preheating with the oxy will help too. Generally bracing the torsion tube back to the pan will help strengthen that area. Have you got a copy of the Jeff Hibbard book? Most of the answers you seek are in that book.

Watch those wire wells mate, you know they make those in impregnated poly now days. 😀

have fun
Quit calling rust patina

baghall Ben Hal Outlaw Bushranger

1,021 posts · joined Jan 2010 ·

#981356
nils wrote:Hi mate,
You can weld that section of the torsion housing back together. VW castings weld reasonably well, preheating with the oxy will help too. Generally bracing the torsion tube back to the pan will help strengthen that area. Have you got a copy of the Jeff Hibbard book? Most of the answers you seek are in that book.

Watch those wire wells mate, you know they make those in impregnated poly now days. 😀

have fun
Yeh thanks Nils. I do have a copy of the book just can't find it at the moment.
With the pan upside down I noticed that they had actually been cut by someone. I assume it was by the person who patched in he new battery section of the floor pan.
68 Baja - It's a growing pain!
58 Baja ute - and the pain spreads!
85 T3 Kombi - still growing
89 T3 Kombi - parts car