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My 1966 Beetle

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CheapChalee Seriously Crusin Dubber

136 posts · joined Mar 2015 ·

#1017220
Lot of good work going on there. Lots of rust.

Chalee

adlbeetle66 Under the car.........again!

1,476 posts · joined Aug 2014 ·

#1017222
Yes, lots of rust - definitely a lot more there than what i thought when i first bought it!
Next time i buy a car to restore i definitely will be more pedantic about rust!
Anyway, wont be too much longer and the repair panels will be starting to go in!

wombatventures Wolfsburg Wizard

680 posts · joined Feb 2013 ·

#1017282
Looking good Denver. Liking the way the bug hangs in the rafters.
At least once you cut the rust out you'll know its done right, not hidden under someone elses primer and filler.
😎
DUBS BY THE RIVER 2021 Morgan SA - Sept 18-19 2021

Currently suffering from delusions of sanity!

adlbeetle66 Under the car.........again!

1,476 posts · joined Aug 2014 ·

#1017289
Thanks Terry,
Very true.
Denver

adlbeetle66 Under the car.........again!

1,476 posts · joined Aug 2014 ·

#1017292
Heater pipe holder delete.

Before and After ~ !

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adlbeetle66 Under the car.........again!

1,476 posts · joined Aug 2014 ·

#1017331
ptjcmaavw wrote:Lookin good. am wanting to see what they are going to run out like...👍
Here you go.

This is what I've been working on over the weekend. Got all the pan masked up and painted. I think i like the look 😎 - anybody else think anything of it?

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psimitar Son of Jim - Creator of Good

2,506 posts · joined Jan 2009 ·

#1017354
Different but pretty cool 🙂

Oh, and I had an idea for the surface rust on the rest of the pan you'd stripped to bare metal. Rustbuster and those metal scouring balls/pads from household items in Woolies etc. Rustbuster in the paint isle at Bunnings. Wet the surface rust with the Rustbuster and leave for 30secs to a minute and then use the scour pads soaked in Rustbuster to scrub the surface rust away. Then use a clean rag to wipe the excess moisture away. Might be quicker than having to go over it with the drill/grinder again 🙂
madness is in the eye of the beholder 👍

landfall Officially Full-On Dubber

290 posts · joined Jun 2014 ·

#1017360
x2 for rustbuster

adlbeetle66 Under the car.........again!

1,476 posts · joined Aug 2014 ·

#1017441
OK Thanks for letting me know..
Will be either that or giving my brother something to do with the orbital sander 😁

psimitar Son of Jim - Creator of Good

2,506 posts · joined Jan 2009 ·

#1017448
adlbeetle66 wrote:Will be either that or giving my brother something to do with the orbital sander 😁
Hmm, me thinks that may fall under the cruelty act for child labour of 1982 😂
madness is in the eye of the beholder 👍

wombatventures Wolfsburg Wizard

680 posts · joined Feb 2013 ·

#1017523
Rust Buster or Rust Converter, Scouring pads and get your brother to do it! Just thinking out loud! 😉😂
DUBS BY THE RIVER 2021 Morgan SA - Sept 18-19 2021

Currently suffering from delusions of sanity!

adlbeetle66 Under the car.........again!

1,476 posts · joined Aug 2014 ·

#1017546
psimitar wrote:
adlbeetle66 wrote:Will be either that or giving my brother something to do with the orbital sander 😁
Hmm, me thinks that may fall under the cruelty act for child labour of 1982 😂
😂 Does that apply for the people that are making the younger work, who are both under 15 y.o? 😂
wombatventures wrote:Rust Buster or Rust Converter, Scouring pads and get your brother to do it! Just thinking out loud! 😉😂
Cheers, will give it a go - got plenty of the scouring pads from mums kitchen, now to find the rust converter i had somewhere!

adlbeetle66 Under the car.........again!

1,476 posts · joined Aug 2014 ·

#1018181
So think its probably time to start to bring everyone up to date.
I have a kind friend who came over to my house with his welding gear after i got home from school and welded in my pan for me ~ finally!!
That night i got the edges all clean and squirted it with some primer.

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wombatventures Wolfsburg Wizard

680 posts · joined Feb 2013 ·

#1018270
Bloody awesome work Denver.
If you want a holiday, free room and food, we've got a beetle and a kombi and a 1 Tonner and a Monaro and a ........ You can guess!
Right. I'm off to the shed to stare at what needs doing! 😂
Seriously Mate, Keep up the good work.
DUBS BY THE RIVER 2021 Morgan SA - Sept 18-19 2021

Currently suffering from delusions of sanity!

adlbeetle66 Under the car.........again!

1,476 posts · joined Aug 2014 ·

#1018378
Thanks Mate,
In reality, there's not too many other 13 year olds doing this kind of thing 🙂.
Haha... sometimes its like that isn't it 😁
Trying to get some more photos to upload now... 🙂

adlbeetle66 Under the car.........again!

1,476 posts · joined Aug 2014 ·

#1018381
wombatventures wrote:Bloody awesome work Denver.
If you want a holiday, free room and food, we've got a beetle and a kombi and a 1 Tonner and a Monaro and a ........ You can guess!
Right. I'm off to the shed to stare at what needs doing! 😂
Seriously Mate, Keep up the good work.
Thanks mate,
To tell the truth, i don't think there are many other 13 year olds doing what i'm doing! 😉
Haha... sometimes its like that isn't it 😁


Ok. Now for an update.
The next morning (saturday) I got out the Sikaflex 221 and got dad to do it for me - who did water proofing once as a job so he knows how to do it 🙂.
When that was drying, i snuck upstairs and grabbed a green scouring pad from the kitchen. Pulled out the rust buster and started scrubbing on the tunnel - absolutely fantastic!
That brings us to Saturday afternoon when i mixed up some more Epoxy Mastic 121. Did a coat on the whole passenger pan, and the tunnel.

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adlbeetle66 Under the car.........again!

1,476 posts · joined Aug 2014 ·

#1018382
I don't actually have a photo of it at the moment, but will soon!
While i was waiting for everything to dry i decided to paint the sway bar for the front beam.

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JAB-AIR Learner Dubber

16 posts · joined Jul 2015 ·

#1018491
Nice and neat work mate!!

adlbeetle66 Under the car.........again!

1,476 posts · joined Aug 2014 ·

#1018511
Thanks. Will try and get some more pics on here soon if i can!

adlbeetle66 Under the car.........again!

1,476 posts · joined Aug 2014 ·

#1018521
OK. Here is a pic of when is painted, still have to do the seat rail on the passenger side...
Then came sunday evening. Masked up the tunnel and the drivers pan.

Out with the satin black on monday - then POP!
Monday afternoon came quickly once a few coats had been done on the tunnel...

In goes the newly painted master cylinder, and out comes the pedal assembly box... heck... how did this thing go again??? 🤪
Finally got that in using the original parts, then i will have to install the pedal assembly repair kit i bought.
Then i saw the fuel filter was quite dirty, so i grabbed a new one i had in stock, and on it goes.

Cheers all,
Denver

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psimitar Son of Jim - Creator of Good

2,506 posts · joined Jan 2009 ·

#1018578
Looking good there 🙂

When you finally go to put the seats in it's a good idea to sand the paint from the top of the runners and go down to about 1200 with the wet n dry. Then lube em with a bit of white lithium grease. The paint can otherwise make the seat grab instead of slide 🙂
madness is in the eye of the beholder 👍

adlbeetle66 Under the car.........again!

1,476 posts · joined Aug 2014 ·

#1018596
Thanks. Will do! 🙂.
Hoping to have the passenger heater out very soon, just finishing off this terms school work, then will be ripping into it!

adlbeetle66 Under the car.........again!

1,476 posts · joined Aug 2014 ·

#1018714
Yay! Update time!

Got the camber compensator off, and stripped back into pieces.
Got it all painted, and assembled back together again.

Next we decided it was time to get the engine back out.

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adlbeetle66 Under the car.........again!

1,476 posts · joined Aug 2014 ·

#1018715
Engine is out. The flywheel has obviously been scraping on the bell housing unfortunately, so that will have to be cleaned up again...
Excuse the poor pictures...

Then it was time to pull the gearbox and replace the front mount.
Before and After 😁

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adlbeetle66 Under the car.........again!

1,476 posts · joined Aug 2014 ·

#1018716
Once that was one, my younger brother started to strip down the engine... 🙂

Then i got the old front sway bar off to put the new thicker one on. The new bar came with urethane bushings, but the smaller clamps are too wide to fit between the lips on either side 🤪. So will have to work this out sometime soon 🤖

I added a pic of how the larger ones fit ?!

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adlbeetle66 Under the car.........again!

1,476 posts · joined Aug 2014 ·

#1018717
Heres the sway bar off 🙂

That'll do for now... I have just got to decide between 2 fan shrouds i have, then i will be modding it a bit 👍 ... Sorry, you'll have to wait and see 🙂

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psimitar Son of Jim - Creator of Good

2,506 posts · joined Jan 2009 ·

#1018729
You can buy a heavy duty roll bar clamp kit that would come with the urethane bushes or just get hold of some 1.5mm steel and make your own 🙂
madness is in the eye of the beholder 👍

adlbeetle66 Under the car.........again!

1,476 posts · joined Aug 2014 ·

#1018732
I am waiting to hear from Mick Motors, otherwise i will do that 🙂

1cut808 Casual Dubber

42 posts · joined Feb 2015 ·

#1018962
WOW. Good effort for a young bloke... I hope my boys will be this keen in a couple of years!

adlbeetle66 Under the car.........again!

1,476 posts · joined Aug 2014 ·

#1018989
Thanks... yeah... keep at them! 😀