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My cooling system

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psimitar Son of Jim - Creator of Good

2,506 posts · joined Jan 2009 ·

#772935
I'm really tempted to see if it's possible to have 2 custom rads either side of the gearbox to do the cooling.

2 reasons. 1) I don't like the idea of having to cut the front end about and 2) hey why not be different 🙂

I do love the sleeper look tho 😎
madness is in the eye of the beholder 👍

Joel Now containing 100\% E-Wang

9,368 posts · joined Feb 2006 ·

#772989
people have tried it using motorbike rads and such
the setup works ok at low speeds but the faster you go the worse it gets till you get to the point where the fans cant keep up

Gerrelt went though it with his bug

even with fancy scoops still noone yet has found a way of getting adequate air flow through the rads at speed

Micks bug only had minimal cutting out in the front

psimitar Son of Jim - Creator of Good

2,506 posts · joined Jan 2009 ·

#773022
nah, motorbike rads won't cut it. I mean a custom ali 3 core rad on either side of the box and possibly a vaned scoop infront to direct air from top to bottom as a single scoop will only aid flow at the bottom of the rad.

I'm sure it's do-able but not necessarily the cheapest option which the front mounted rad surely is. I'm always one for trying to think of ways to get stuff to work 🙂
madness is in the eye of the beholder 👍

ian.mezz I never said, I could write or spell

3,913 posts · joined Sep 2004 ·

#773032
🤪🙅😂🤪🙅😂🤪



😂🤪😂🤪😂
car forums. where a lot of peoples good intentions end up taking a good old car off the road forever never ever to see the road again. 🥲

psimitar Son of Jim - Creator of Good

2,506 posts · joined Jan 2009 ·

#773068
thats the one 😂

She'll still look like a sleeper, well from the drivers side 😂
madness is in the eye of the beholder 👍

Joel Now containing 100\% E-Wang

9,368 posts · joined Feb 2006 ·

#773110
there was a bug in bastards and abortions thread that had the rad mounted on the roof rack

just put an old esky around it, you'll blend right in with the ratlook pack

crimson ghost Casual Dubber

22 posts · joined Aug 2009 ·

#776688
Car is turning out great !!!!
Corrado VR6 turbo
Karmann Ghia EJ20

itawolf Casual Dubber

21 posts · joined Jun 2010 ·

#790269
nice look mate--and alot of good info for us

Done the RX-7 thing in a baja but now going the subie way

Bugaru03 Commited Dubber

70 posts · joined Mar 2008 ·

#795021
is there any update be made??
...always there is someone faster than you...

www.bugaru.gr

P4UL Learner Dubber

4 posts · joined Sep 2010 ·

#814562
subaruboxer wrote:Got the new gearbox today. It has a longer third( 1.22) and fourth (0.82) gear. I am sure this will have an influence on the temps.
How did the new gearbox work out?
What r&p have you used?

subaruboxer Officially Full-On Dubber

292 posts · joined Jan 2005 ·

#814750
HI Bugaru03,
you are right it is time for an update. Because I havent been here for some time. But I changed my cooling system again.
The radiator is still up front, but the spare wheel is, too.
Take a look at the pictures. I rode it like that for a year.
It was pretty good for our northern climate here in Germany.
The radiator is too small for a hotter climate, for sure.

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subaruboxer Officially Full-On Dubber

292 posts · joined Jan 2005 ·

#814752
The core size of the radiator is 535 x 230 mm

Hi P4AUL,

my gearbox is great. I can shift into 4th gear at a mere 40 kph, and the engine is still accelerating fast. Not like in 3rd gear, but strong enough for city traffic. And I can do 200 kph in 4th gear, that is at 5 600 rpm! For a test I once did 6 500 rpm in third gear. I made 175 kph then. I am totally satisfied with the gear box. And r& p are stock.

Cheers Jörg

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subaruboxer Officially Full-On Dubber

292 posts · joined Jan 2005 ·

#814890
Hi Pete,

thanks, I guess you like it. Here is one more picture.

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gerrelt Slammed & Awesome Dubber

88 posts · joined May 2005 ·

#815319
Very nice!! 😎

subaruboxer Officially Full-On Dubber

292 posts · joined Jan 2005 ·

#815618
Hi gerrelt,

Alfa Romeo got a nice radiator in the Alfa 33 Alfasud models, it is
545 x 228 x 40 mm core size. Might use it in the future, with my new body. The beige beetle is gone, now. I did so many cuts and welds to it, I was ready for something better. It is already painted, have to put it back together over the winter.

You have a nice website, by now. And man you have put a lot of effort into your build.

I had some problems with my computer and lost a lot of of pictures of the new body. Just got a few left.

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Joel Now containing 100\% E-Wang

9,368 posts · joined Feb 2006 ·

#815660
subaruboxer wrote:Alfa Romeo got a nice radiator in the Alfa 33 Alfasud models, it is
545 x 228 x 40 mm core size. Might use it in the future, with my new body.
Thats the one I'm running and its handled plenty of hot aussie temps already, I'm sure one would work well in Germany

gerrelt Slammed & Awesome Dubber

88 posts · joined May 2005 ·

#815748
Thanx, SubaruBoxer!

Please keep posting updates of your project on here! You do great work.

subaruboxer Officially Full-On Dubber

292 posts · joined Jan 2005 ·

#815757
H i Joel,


the alfasud radiator is a bit bigger, and most important, deeper than the Opel radiator. It is surely working over here. But I didn`t expect it to work in your hot climate, too. It is even cheap. A good choice, no need for an expensive race-all-aluminum-radiator.

Hi Gerrelt,

I will keep posting new pictures of the new project.
Here a few more of the new one before getting painted.
Made a bit more space for wider radiators in the front.
And a few holes in the decklid, these are covert by the licenseplate.

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ElusiveStranger Officially Full-On Dubber

330 posts · joined May 2006 ·

#815954
Jorgen, what's happened to the beige one? I loved that bug!

Joel Now containing 100\% E-Wang

9,368 posts · joined Feb 2006 ·

#815970
subaruboxer wrote:H i Joel,


the alfasud radiator is a bit bigger, and most important, deeper than the Opel radiator. It is surely working over here. But I didn`t expect it to work in your hot climate, too. It is even cheap. A good choice, no need for an expensive race-all-aluminum-radiator.
The Alfasud and early 33 rads like I've got work well, i know a few people running them with turbo and NA engines, the later 33 like Gerrelts are even bigger again.

I did look at an Opel corsa rad (SB barina here) as theyre very low profile but theyre also very wide too.

subaruboxer Officially Full-On Dubber

292 posts · joined Jan 2005 ·

#816231
Hi ElusiveStranger,
I loved the beige bug,too. But it was time for a change. When I started the conversion I picked the beige one to be the right one for all the testing that I did. With all the cuts and welding, it was only meant to be the test bug. I always intended to replace it, when I would know what could be done.
I gave it to a friend.

The new bug is VW dove blue, one of my favorite 1960 colours.

Hi Joel,

it is good to know, that the alfasud rad is working fine, even down under. I will use it, it is available here for 50 Euros.
Thanks for the information.

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subaruboxer Officially Full-On Dubber

292 posts · joined Jan 2005 ·

#900455
Cheers ,

finally I decided (well maybe my beloved wife decided) it is about time to put the bug back on the road.

Here some pics of the painted new body, it was painted in dove blue.

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ElusiveStranger Officially Full-On Dubber

330 posts · joined May 2006 ·

#902935
Can't wait to see what you do to this. 🙂
Shame you got rid of the old one, that rocked. :'(

madness726 Slammed & Awesome Dubber

88 posts · joined May 2012 ·

#904153
Nice, Looking forward to see what you do with this one.
Gotta work on the Nut behind the wheel before you start fixing bolts on the Car.

subaruboxer Officially Full-On Dubber

292 posts · joined Jan 2005 ·

#904358
Here is one of the front, still lots of work left.
New subaru wiring harness and a new exhaust will be made, too.

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itawolf Casual Dubber

21 posts · joined Jun 2010 ·

#911209
same year as mine

i cant wait to see urs done


--yet i,ve
got too many irons in the fire

1960 bug ej turbo 50% done
1990 300zx 2+2 now TT and 95% done
1997 4runner with VW 1.9 turbo and 35 mudders 75% done
1999 prelude with h23 turbo 350hp --done

sander288 "Bolt-on Master"

1,404 posts · joined Aug 2008 ·

#1024204
Just re-read this thread; awesome build of the beige bug

Any updates on the Dove Blue beetle?
BMW R65 LS
1967 1300 Deluxe
Swing-axles FTW ❗