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Project Log: Massive Complete 1971 Beetle Re-Restoration

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Oppressa Officially Full-On Dubber

367 posts · joined Oct 2002 ·

#977171
vduboy wrote:Hi mate, are there seals on the inside of the door handles? what is stopping water filling up the doors? Looking great by the way! 👍
No there are not. I'll make this a sunny day car 😉
1971 VW Beetle
Currently being restored - click here

Oppressa Officially Full-On Dubber

367 posts · joined Oct 2002 ·

#977172
Update 49

Finally a proper update, I've just been too busy to get to my car!

While O & S has had to concentrate on a Mustang that the owner wants ready by Christmas, mine is really starting to piece together and it's looking great!

I need to get my original glass out, remove the tinting and have it polished. I haven't decided whether I'll have it tinted or not...

Bits and pieces of the wiring is going in as well.

The workbench with some of my parts! There are more on the shelf below as well as around my car 🙂






Lights are now fitted, HIDs will be used, ballasts will reside in the bonnet


Running boards are installed


Brand new shiny piping looks awesome






O & S will be repairing this issue with the paint (at their expense)


One of my favourite new features 😀






I'm not happy with the mounting of this handle as it's not flush enough. This will be re-welded


Two of the new gauges fitted!


Zooming in from a distance I get a really good idea of what it's going to look like on the street 😀
1971 VW Beetle
Currently being restored - click here

HerbieBoy82 Cool....

128 posts · joined May 2006 ·

#977210
Looking bloody sweet!!!
Are you going cal look window rubbers or the Original ones with chrome trims in them?

Oppressa Officially Full-On Dubber

367 posts · joined Oct 2002 ·

#977225
No chrome other than wheels, bumpers and the badge on the bonnet. Oh, and the side mirror 🙂
1971 VW Beetle
Currently being restored - click here

Joel Now containing 100\% E-Wang

9,368 posts · joined Feb 2006 ·

#977299
Have you colour coded the headlight rings and indicator caps?

Oppressa Officially Full-On Dubber

367 posts · joined Oct 2002 ·

#977313
Don't make a liar out of me, Joel LOL. They'll be chrome too 🙂
1971 VW Beetle
Currently being restored - click here

Joel Now containing 100\% E-Wang

9,368 posts · joined Feb 2006 ·

#977341
They'd suit the car either way.

Oppressa Officially Full-On Dubber

367 posts · joined Oct 2002 ·

#977342
Haha, yeah I think the chrome on the headlights especially are a feature. But I was never a fan of the chrome strips along the side and bonnet.
Nothing against them, but I didn't want chrome overload. Don't want it to be too flashy you know 😂
1971 VW Beetle
Currently being restored - click here

Oppressa Officially Full-On Dubber

367 posts · joined Oct 2002 ·

#978351
Update 50

Update 50. A nice round number and it was pretty much this time 1 year ago that I put my car onto a flat bed truck to go to O & S Sportscar Restoration. With all of the bad experiences up to that point, I didn't have much confidence but couldn't be happier with the process so far! In the last week, electrical continues, headlight screws have been chromed (🤪), engine bay insulation is in place and will be used as a template for the polished steel sheet metal, steering box/seal work, alkaline dipping for fuel tank, original wiper mechanism has been repaired, sanded, epoxy primered and painted and lots of other bits and pieces (including reverse light terminal - my bug has never had reverse lights!)...









I have a dashboard!




Left to right: lights, emergency lights, show lights, 'valet' alarm button, wipers


1971 VW Beetle
Currently being restored - click here

Oppressa Officially Full-On Dubber

367 posts · joined Oct 2002 ·

#980310
Update 51

Apologies for the pics this (and next) week. I'm unable to make it to the workshop so am not responsible for them!

All four brakes are on
All four wheels are on
Engine bay firewall liner was measured up and the polished steel template has been cut and fitted













1971 VW Beetle
Currently being restored - click here

Oppressa Officially Full-On Dubber

367 posts · joined Oct 2002 ·

#981613
Update 52

-Quarter windows have been chromed, repaired, new rubber and trial fitted
-Window rails have been sandblasted, primered and painted
-Window regulators fitted
-Clutch and accelerator cables fitted
-Engine bay rubber fitted
-Transmission has been painted as it original looked a bit plain



It's great to see all wheels on!


I could finally get a decent shot of the engine bay








Before and after of the Scat Pro Street transmission


1971 VW Beetle
Currently being restored - click here

Craig Torrens 6 times Australian, 7 times State Hillclimb Class Champion

8,040 posts · joined Jan 2003 ·

#981614
Now you just need to strip and polish the ribs of the gearbox to a nice mirror finish aluminum ! 😀


Oppressa Officially Full-On Dubber

367 posts · joined Oct 2002 ·

#981639
Craig Torrens wrote:Now you just need to strip and polish the ribs of the gearbox to a nice mirror finish aluminum ! 😀
Haha, I'm trying to decide where to draw the line!
1971 VW Beetle
Currently being restored - click here

ian.mezz I never said, I could write or spell

3,913 posts · joined Sep 2004 ·

#981651
Oppressa wrote:
Craig Torrens wrote:Now you just need to strip and polish the ribs of the gearbox to a nice mirror finish aluminum ! 😀
Haha, I'm trying to decide where to draw the line!
don't worry about that , just make sure that you put oil in it .😂
😂🤪😂🤪😂
car forums. where a lot of peoples good intentions end up taking a good old car off the road forever never ever to see the road again. 🥲

Marco_VESS Casual Dubber

43 posts · joined Dec 2012 ·

#982135
Just read over this thread from the beginning, really interesting build and great colour choice. Just wondering though about the legality for rego of doing away with the demister vents and the windscreen sprayer; would have thought they'd be essential roadworthy items?
1971 Super Beetle "Olivia" - Moss Green

Oppressa Officially Full-On Dubber

367 posts · joined Oct 2002 ·

#982654
Marco_VESS wrote:Just read over this thread from the beginning, really interesting build and great colour choice. Just wondering though about the legality for rego of doing away with the demister vents and the windscreen sprayer; would have thought they'd be essential roadworthy items?
Yeah they pretty much are...!!!
1971 VW Beetle
Currently being restored - click here

Oppressa Officially Full-On Dubber

367 posts · joined Oct 2002 ·

#983963
Update 54

Various mechanics installed/prepped. Brake master cylinder is ready. Handbrake cable and bracket in place.



Headers and muffler fitted to see how close everything is. Adjustments still to occur




So glad I decided to lip the beaver panel! Would have pretty much been touching!


We decided to keep some original parts and reuse the old fuse box 🙂




Pedals, fuel nozel and other panels have been prepped, primered and painted


Fuel tank is ready to go in now that it has been alkaline dipped, relined, pressure tested and painted
1971 VW Beetle
Currently being restored - click here

Boozo Back in the bug

359 posts · joined Sep 2007 ·

#984755
Love the colour, and the gutter removal......but those gauges, and wheels. your about 10 years to late for the chrome and digital cool era.

But each to thier own, beautiful build 👍
'59 or Kombi?....feeling confused

'59 bug
'68 bug
'82 import T3 BUS. aircooled

Oppressa Officially Full-On Dubber

367 posts · joined Oct 2002 ·

#984757
Hey Boozo. You're welcome to your opinion and I respect it.

I personally couldn't be happier with my choices though and can't wait to get this on the road! 😀 No update today unfortunately though!
1971 VW Beetle
Currently being restored - click here

beetleboyjeff Custom Title Time!

1,790 posts · joined Feb 2009 ·

#984760
Interesting, I am not as keen on the gutter removal, but love the colour, the gauges, and the wheels. That said, even if things aren't done the way I would do it, I still really appreciate a job well done.

As you say, each to his own.
From your ole' mate Jeff

mgiles Casual Dubber

34 posts · joined Jan 2014 ·

#984763
The scene would be fairly boring if everyone did it the same way.

I look forward to seeing it all together and on the road 🙂

belza Learner Dubber

15 posts · joined Sep 2013 ·

#984992
That paint job is amazing! I know everyone has already said it. But I'm sure you're not sick of hearing it yet! 🙂

Oppressa Officially Full-On Dubber

367 posts · joined Oct 2002 ·

#986134
Update 55

Okay so I can now safely say that the hundreds of people over the years who have told me that you cannot respray only part of a damaged pearl/Kameleon panel is talking rubbish!

The bubble on the rear quarter panel on the driver's side has been fixed (involved rubbing back and spraying almost to where the plastic is in the shots below) - see the bubble in question HERE

Also, both doors have now been almost entirely resprayed after the alteration work was done to fix the flushness of the handles.

The results are absolutely flawless. These shots were just off the gun and it looked unreal in person.











Torsion bars have also been adjusted as the ride height was a taaaad ridiculous 🙂 They have since been raised ever so slightly so compensate for incoming glass, oil, interior, speakers, passengers, etc

Before


After
1971 VW Beetle
Currently being restored - click here

Oppressa Officially Full-On Dubber

367 posts · joined Oct 2002 ·

#988534
Update 56

Not a huge amount of work has been done so unfortunately not too much to show you right now guys!

Bumpers are off being chromed, glass is off being polished and tinted...

Headers have been slightly modified for a better fit. Engine tinware is also being modified to remove some of the gaps/uneveness.

The old and the new


Headers test fitted


Snug!
1971 VW Beetle
Currently being restored - click here

tan36 Casual Dubber

31 posts · joined Dec 2006 ·

#989975
Amazing love it. So impressive can't wait see it finished.

Oppressa Officially Full-On Dubber

367 posts · joined Oct 2002 ·

#990603
tan36 wrote:Amazing love it. So impressive can't wait see it finished.
Thanks tan! As I've been scrolling through images of the work I can see just how close I am now and I couldn't be happier with the progress!
1971 VW Beetle
Currently being restored - click here

Oppressa Officially Full-On Dubber

367 posts · joined Oct 2002 ·

#990604
Update 57

Gradual progress.

Alternator fitted!
Carburetors fitted!
Exhaust modifications and fitting continue
Work on calipers, brakes and handbrake
Engine tinware fitted
Engine bay rubber seal fitted
Pedal assembly work





Test fitting J pipes, flange to come




1971 VW Beetle
Currently being restored - click here

Sick68VW Officially Full-On Dubber

303 posts · joined Mar 2003 ·

#990631
Mate i understand each to the own but this looks like a car that was bulit in bankstown the style dosent suit a beetle sorry to say i could of built you a much better looking car just saying for the $$$$....

alansvw Wolfsburg Wizard

426 posts · joined May 2005 ·

#990682
I see this car when I go to O&S to check the progress of my Ghia and I can say that the quality of the work done is absolutley first class. The guys at O&S do not take shortcuts, yes it costs more for all the hand fabrication but when you are building your dream machine thats what you want and if it doesnt suite evreyone so what.. you are not building it to sell as you'd never recoupe your investment... keep chasing your dream, I am and hopefully I'l be able to go cruising with my ghia and this bug in the note too distant future.

simohagz Casual Dubber

38 posts · joined Mar 2013 ·

#990692
Agreed.
I am the owner of the Gunmetal Grey '68 under restoration at O&S and I can attest that the work is top notch.

I had been intending on doing a project log similar but time constraints have meant I now have a MASSIVE backlog of photos/work done to share at some point in the near future.

Alan, the ghia looks great. Love the headlights.